AA15.1

AA15.1
1 / 20 PagesView full catalog

AA15.1

Product catalog summary
Introduction
This manual provides detailed guidance for handling, installing, operating, and maintaining Spencer centrifugal blowers, including the Standard Overhung (SOH), Four-Bearing Overhung (4BOH), and Four-Bearing Outboard (4BOB) models. It emphasizes adherence to instructions for efficient service and equipment longevity.
Product Description
Spencer blowers are multistage centrifugal units designed to handle air and gases, increasing pressure through staged diffusers. The SOH model features impellers on an extended motor shaft, while the 4BOH and 4BOB models use a four-bearing design with flexible coupling.
Limited Warranty
The product is warranted against defects in material and workmanship for 18 months from shipment or 12 months from startup, excluding misuse, negligence, improper installation, and unauthorized repairs.
Safety Precautions & Operating Guidelines
Key safety measures include using rated lifting equipment, ensuring proper installation, and maintaining electrical safety. The manual advises against operating in high ambient temperatures or unstable low flow conditions.
Handling and Storage
Proper handling involves using appropriate lifting equipment and protecting the blower from environmental factors during storage. Weekly manual rotation of the blower shaft is recommended to maintain warranty validity.
Installation
Guidelines cover location selection, foundation requirements, and blower setup, including piping, flexible connectors, and electrical connections. Proper alignment and isolation of components are crucial.
Operation and Adjustments
Instructions include startup precautions, normal operating limits, and periodic checks. Avoiding surge conditions and ensuring proper motor rotation are emphasized.
Lubrication
Regular lubrication of motor and blower bearings, as well as flexible couplings, is essential for optimal performance and longevity.
Maintenance
Procedures include using genuine Spencer parts, following safety data sheets, and accessing emergency services if needed. Detailed diagrams and instructions for disassembly and reassembly are provided.
Troubleshooting Guide
The guide addresses common issues such as insufficient air or gas, noise, vibration, and overheating, providing solutions for efficient operation.
Specifications
The document outlines the use of Bearing Temperature Monitor Control (BTMC), vibration monitors, and safety control panels to prevent low load conditions in blowers and vacuum producers.
Coupling Alignment
Proper alignment of motor and blower shafts is crucial to prevent destructive vibration. Step-by-step instructions for aligning couplings using various methods are provided.
Soft Foot Correction
The document describes the importance of correcting soft foot conditions to prevent increased stress and vibration.
Parts Ordering Instructions
To order replacement parts, refer to the blower diagram for part names and numbers, providing complete information to avoid delays.
Equipment Service
Spencer offers factory and field service, with emergency service available after hours.
Disassembly and Reassembly Instructions
Detailed instructions for disassembling and reassembling the blower system are provided, emphasizing proper alignment and handling of components.
Maintenance Recommendations
Regular maintenance is crucial for optimal performance, with suggestions for keeping a maintenance log and following lubrication instructions.
See more

Catalog excerpts

AA15.1-1

Read an d b ec o m e f am i l i ar w i t h t h i s m an u al p r i o r t o i n s t al l i n g y o u r Sp en c er b l o w er. Fo l l o w i n g t h e i n s t r u c t i o n s d et ai l ed h ere w i ll h elp y o u r eali ze it s f ul l p ot en t ial o f ef f ic i en t s er vi c e an d ext en d ed l i fes p an. Damag e res u l ti n g fr o m fai l u re t o f o l l o w c o r r ec t p r o c ed u r e w i l l v o i d t h e w ar r an t y. Th e Sp en c er Tu r b i n e Co m p an y

 Open the catalog to page 1
AA15.1-2

In t r o du c ti o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . .3 II L i m i t ed War r an t y . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 III Saf et y Pr ec au t i o n s & Op er at i n g Gu i d el i n es . . . . . . .3 IV Han d l i n g an d St or age . . . . . . . . . . . . . . . . . . . . . . . . .4 Lifting and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Unpacking . . . . . . . . . . ....

 Open the catalog to page 2
AA15.1-3

• Read and follow all instructions in this manual. If you have any questions, consult your Spencer Representative. • Use appropriately rated lifting equipment for installation, removal or disassembly of heavy components. Standard Overhung Design These Spencer blowers are multistage centrifugal units which handle air and other gases, working either as blowers or exhausters. They increase the pressure of the incoming air or gas by guiding it from one stage to the next through diffusers. They are centrifugal because the flow through the blower is turned perpendicular to the axis of rotation. The...

 Open the catalog to page 3
AA15.1-4

Each Spencer blower is carefully balanced and tested at the factory. For optimum performance, it must be handled with care during unloading and installation. Check the shipment for damage upon arrival; file any claims with the shipper and notify Spencer. Moving of this equipment is the customerʼs responsibility and should be performed or directed by experienced riggers using accepted rigging practices and safety precautions. The blower/ motor assembly can be lifted and relocated with a forklift, overhead crane or hoist. Always use lifting equipment rated for the loads involved. Consideration...

 Open the catalog to page 4
AA15.1-5

To regulate (throttle) blower volume and/or pressure, a butterfly valve may be installed—preferably on the inlet. A valve may also be installed on the discharge as an isolation valve. Spencer blowers will accept a filter or filter silencer, typically on the inlet, and a silencer, typically on the discharge. Inlet filtration is recommended for pressure applications. Orient the check valve during installation to equalize loading on the valve shutters. Usually, the hinge post of the check valve should be installed perpendicular to the blower shaft. If the check valve is installed in a horizontal...

 Open the catalog to page 5
AA15.1-6

Laser systems have significant advantages such as reduced maintenance costs and energy consumption; prolonged life for bearings, seals and couplings; decreased bearing temperatures and lower vibration levels. Many laser systems also identify and measure soft foot conditions. NOTE: Consult an alignment specialist if laser equipment is not available. Use a flange-type gear coupling for both 1800 and 3600 RPM motors. Do not use a sleeve-type coupling. Sleeve bearing motors have a specified end play. End play limits and the magnetic center (where motor will run) should be scribed on the shaft by...

 Open the catalog to page 6
AA15.1-7

Before operating a new blower for the first time, review its installation and setup to be sure that no steps have been overlooked. • Is there any damage from transportation or installation? Packing Box Carbon Ring • Have all packing, shipping materials and tools been removed? • Is the inlet filter in place? • Are isolation pads in place? • Is the piping connected and supported? • Are flexible connectors in place between blower and piping? • Are safety guards in place? • Is the coupling aligned within tolerances and lubricated? (4BOB & 4BOH blowers only) Mechanical Seal Shaft seals at both the...

 Open the catalog to page 7
AA15.1-8

A blower in surge produces a rush or pulsating rhythmic air sound caused when airflow into or out of the blower is restricted. In addition to its characteristic noise, surge may be detected by power or pressure fluctuations. Surge is destructive because it is accompanied by excessive temperatures and aerodynamic forces that will ultimately cause mechanical failure. A surge condition is simply eliminated by increasing the airflow either into the system or to a bypass or vent. Various surge control devices are also available from Spencer—see page 5. NOTE: If a blower surges violently at startup,...

 Open the catalog to page 8
AA15.1-9

NOTE: More bearing failures are caused by overgreasing than lack of lubricant. Always add grease sparingly. CA UTION: Us e Chevr on SRI #2 g rease. In ter mi xin g in com pati bl e g r eas es or u s in g an y ot h er ty p e m ay r es ul t i n bear in g fail ure w hic h is no t c ov ered und er th e Spenc er warrant y. Ch ev r o n SRI #2 Gr eas e Sp ec i f i c at i o n s 2. Remove guards as necessary. 3. Inject the recommended grease using a grease gun. The proper amount of grease will vary with bearing size. 4. Reinstall guards and restart blower. L u b r i c at i o n o f r ep l a c em e n t...

 Open the catalog to page 9
AA15.1-10

No t es : 1. Although three impellers and two deflectors are shown in this typical drawing, the number in your machine may vary depending on its design criteria. 2. The impellers are equipped with tapered bushing hubs as illustrated or a split clamped hub. 3. When ordering replacement parts, refer to page 9. No m en c l at u r e Motor Division head packing Rope packing Impellers Interstage packing End head gasket Drive end motor bearing Opposite drive end motor bearing Mo t o r an d Sh af t A s s em b l y Di v i s i o n Head Pac k i n g Di v i s i o n Head Pac k i n g Pl at e Di v i s i o n Head...

 Open the catalog to page 10
AA15.1-11

WA RNING: DISCONNECT A ND L OCK OUT EL ECTRICA L POWER B EFORE PERFORMING MA INTENA NCE. When ordering replacement impellers and deflectors, refer to the Notes on accompanying illustration. Di s as s em b l y Remove End Head Bolts (5) and End Head (6). Mark the motor shaft and impeller (8) hub with an arbitrary 12 oʼclock reference point. Remove the first stage impeller (8A) and mark it for reference during reassembly. Check axial position of each deflector (7) at four radial points with reference to end of housing and record for reference when reassembling unit. Remove spacer (14A) holding rope...

 Open the catalog to page 11

All Spencer Turbine Company catalogs and technical brochures

  1. GG7

    2  Pages

  2. LL6

    2  Pages

  3. gas cube

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.