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Catalogue 2017

Catalogue 2017
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Catalogue 2017

Product catalog summary
Overview: The document is a catalogue from Günther Spelsberg GmbH + Co. KG for 2017/2018, detailing their range of electrical installation products, including product lines, technical data, and company information.
Product Sections:
  • Junction Boxes: Includes Abox series, Red Range, and WKE models, focusing on fire resistance and distribution boards.
  • Terminal Block Housings: Covers RK Compact, ALR Compact, and accessories.
  • Empty Enclosures: Details on TK-PS, TK-PC, TG-ABS models, and accessories.
  • Concrete Installation: Features IBT Junction boxes and IBTronic systems for concrete applications.
  • Cavity Wall Installation: Includes HW Cavity wall sockets and KD Trunking boxes.
Technical Data: Provides specifications for terminals and components, ensuring compliance with standards like VDE and UL.
Company Information:
  • History and Values: Emphasizes commitment to quality and innovation.
  • Production Facilities: Describes headquarters in Schalksmühle and production center in Buttstädt.
  • Global Presence: Operates internationally with subsidiaries in over 50 countries.
Testing and Certification: Maintains an in-house test laboratory for product certification.
Contact Information: Provides contact details for export managers and subsidiaries.
Specifications:
  • Material and Design: Junction boxes are impact-resistant, shatterproof, and comply with DIN EN 60670 standards.
  • Protection and Standards: Offers IP66 or higher protection, suitable for harsh environments.
  • Terminal Options: Available with screw and screwless terminal technologies.
Product Range:
  • Abox-i Series: Models from Abox-i 025 to Abox-i 2400, designed for quick installation.
  • Abox-i SL Series: Features screwless terminal technology.
  • Abox XT Series: Designed for flooded areas, tested for IP68 standards.
Applications: Suitable for sports halls, safety lighting circuits, agricultural premises, and extreme weather conditions.
Accessories: Includes cast resin bags, sealing kits, and terminal blocks.
Specifications:
Detailed specifications for junction boxes and terminals, focusing on the Abox series. The Abox HA 350 is highlighted with specific dimensions and features.
Procedures and Standards:
Adheres to DIN EN 60670 and DIN EN 60998 standards.
Product Variants and Accessories:
Lists product variants and accessories like sealing sets and cable infeeds.
Technical Data:
Provides technical data for terminals, including rated connection capacity and insulation voltage.
Recommendations and Best Practices:
Includes safe mounting recommendations and the importance of adhering to specified tightening torques.
Overview: Provides specifications and descriptions of junction boxes and related accessories, adhering to DIN EN 60670 standards.
Specifications:
  • Junction Boxes: Available in various sizes and configurations.
  • Materials: Made from halogen-free duroplastic.
  • Fire Resistance: Certain models offer intrinsic fire resistance.
Key Features:
  • Quick installation with tool-free cable entry opening.
  • Strain relief for suspended lights.
  • Various mounting options.
Applications: Suitable for installations in buildings and areas with high fire safety requirements.
Product Range:
  • 2K Series: Junction boxes with multiple entry points.
  • HP Series: Designed for mounting on combustible materials.
  • WK Series: Halogen-free, fire-resistant junction boxes.
Overview: Provides specifications and descriptions of cable junction and connection boxes, specifically the WKE series.
Specifications: Certified with IP54/IP65 and complies with DIN 4102 Part 12 for electrical functional integrity.
Materials and Design: Enclosures are halogen-free and made from special duroplastic.
Product Variants: Lists several models with specific dimensions and conductor capacities.
Accessories: Includes a set of accessories for installation.
Installation and Usage: Emphasizes time savings during installation.
Fire Resistance and Functional Integrity: Maintains electrical function according to DIN 4102 Part 12.
Specifications and Materials:
Outlines the use of stainless steel for glands in WKE models.
Fire Resistance and Safety Standards:
Designed to maintain function for 90 minutes during a fire.
Junction Boxes and Accessories:
WKE 54 junction boxes are highlighted for intrinsic fire resistance.
Small Distributors:
Details various models of small distributors, all VDE certified.
Product Variants and Applications:
The WKE Rapid-Box is designed for tunnel systems and industrial settings.
Conclusion:
Provides comprehensive specifications and standards compliance for electrical installation products.
Overview: Provides specifications and descriptions of Rapid-Box models, certified according to EN 61 439.
Specifications:
  • Dimensions and material details.
  • Rated Current and Clamping Range.
Key Features:
  • Maintenance-free spring clamp technology.
  • External attachment points.
  • Fire resistance certified for E30, E60, and E90 standards.
Model Variants:
  • Various configurations with specific order numbers.
Applications: Suitable for outdoor installations requiring fire resistance.
Overview: Provides specifications and descriptions of Rapid-Box E90 series and RK terminal block housings.
1. Rapid-Box E90 Series:
  • Specifications: Certified for 90 minutes of functional integrity.
  • Design: Halogen-free Duroplast enclosure.
  • Models: Various configurations with specific features.
2. Terminal Block Housings:
  • RK Compact Series: Offers a range of terminal block enclosures.
  • RKi Compact Series: Made from polycarbonate.
  • RK Series: Larger enclosures with options for terminals.
  • RKA / AKi-R Series: Industrial quality enclosures.
3. Key Features:
  • Fire Resistance: Tested for intrinsic fire resistance.
  • Installation Flexibility: Various attachment options.
  • Maintenance-Free: Use of spring clamp technology.
Overview: Provides specifications and descriptions of terminal block housings and distribution boards.
Terminal Block Housings:
  • RKA Series: Available in different sizes with options for terminals.
  • AKi-R Series: Similar to RKA series.
  • ALR Series: Compact design enclosures made of aluminium.
Distribution Boards:
  • AK Series: Range of configurations with ventilation elements.
  • AK-F Series: Flange type distribution boards.
Accessories:
  • Cable Glands: Various sizes and sealing ranges.
  • Double Membrane Seals: Provide additional protection.
  • Attachment Bushes: Designed with open sealing membranes.
Key Features:
  • High protection ratings for various conditions.
  • Multiple entry points for flexible installation.
  • Durable materials and coatings.
  • Options for terminal connections.
Overview: Provides specifications and descriptions of distribution boards and accessories, focusing on the AK and AKe series.
Specifications:
  • AK-F Series: Includes models with varying dimensions and entry configurations.
  • AKe Series: Small-scale distributors with masking and labeling strips.
  • AKi Series: Designed for industrial quality with PE/N terminals.
Accessories:
  • Flanges and Connectors: Various flange types for installation.
  • Mounting and Sealing: Includes mounting plates and seals.
  • Combi Sets: For combination of enclosures.
Key Features:
  • Quick installation with sealing membranes.
  • Options for special designs.
  • Simple combination options.
Overview: Provides specifications and accessories for empty enclosures, focusing on the AKL/AKi and AL series.
1. Enclosure Specifications:
  • AKL/AKi Series: Available in specific sizes, made from polystyrene and polycarbonate.
  • AL Series: Made from aluminum die-cast with powder coating.
2. Accessories:
  • Mounting Plates: Available in insulating material and stainless steel.
  • Standard Rails: Conform to DIN EN 60715.
  • Combi Sets: For combination of enclosures.
  • Ventilation and Seals: Includes ventilation seals and devices.
3. Application Areas:
  • Suitable for industrial settings and telecommunications.
4. Concrete Installation:
  • IBT enclosures designed for concrete installation.
5. Additional Features:
  • Customizable with external hinges and brackets.
Overview: Provides specifications and installation guidelines for junction boxes and accessories used in concrete installations.
Specifications:
  • Telephone Terminal Strip: Designed for telephone continuity.
  • Distribution Kits: Includes plastic frame and door.
  • Concrete Installation Boxes: Various models for lightweight concrete.
Installation Procedures:
  • Suitable for opposing formwork.
  • Prevention of crack formation in lightweight concrete walls.
Accessories:
  • Sealing caps and support spars available.
  • Magnetic clamps for stability.
Recommendations:
  • Use appropriate sealing caps for flame resistance.
  • Follow specified screw spacing guidelines.
Key Data from Tables:
  • Dimensions and entry specifications for each box model.
  • Order numbers for easy reference.
Overview: Provides specifications and installation procedures for cavity wall trunking boxes and accessories.
Installation Procedures:
  • Fast installation with snapping the box into place.
  • Trunking boxes feature patented entries.
Product Specifications:
  • Cavity wall boxes available in various sizes.
  • Protection rating is IP30.
  • Specific models include HW 040, HW 035, HW 050, HW 065.
Accessories:
  • Includes sealing caps and metal ceiling hooks.
  • Various twist plugs and sealing plugs available.
Recommendations:
  • Ensure compatibility with other manufacturers' products.
  • Use appropriate accessories for mechanical security.
Specifications:
Outlines electrical specifications for devices and components.
Procedures:
Describes procedures for verifying power output characteristics.
Standards and Norms:
References standards like EN 60670-24 and DIN VDE 0660-507.
Recommendations:
Considers climatic conditions and chemical influences.
Material Properties:
Tables provide information on chemical resistance and flammability.
Power Loss Details:
Tables detail permissible power loss for enclosures.
Key Data from Tables:
- Ambient temperature ranges and protection ratings.
- Material resistance to chemicals and flammability ratings.
- Power loss characteristics for AK distribution boards.
Specifications and Standards:
Outlines installation and protection standards for cable systems.
Protection Against Environmental Influences:
Emphasizes protection against condensation and environmental factors.
Protection Against Chemical and Biological Influences:
Advises on material selection resistant to chemical influences.
Protection Classes and Installation Notes:
Classifies equipment into protection classes I, II, and III.
Cable Specifications:
Includes tables detailing cable diameters and sealing ranges.
Specifications and Standards:
Outlines protection standards for electrical enclosures.
Installation Procedures:
Emphasizes protection against mechanical stress.
Protection Requirements:
Outlines key protection requirements for different environments.
Recommendations for Outdoor Installations:
Advises on considerations for outdoor installations.
Critical Information:
Specifies minimum protection types for damp and wet areas.
Summary of Installation Areas:
Provides an overview of installation areas and recommended systems.
Protection Requirements:
Equipment must have a protection class of at least IP4X.
Electrical Systems Specifications:
Nominal supply voltage should not exceed 230/400 VAC.
Furniture Electrical Systems:
Wiring must be permanently routed.
Photovoltaic Systems:
Must account for external influences.
Testing Standards:
Tests are based on DIN EN 60670-1 and other standards.
UL Standards:
Tests for flammability and electrical equipment.
Mechanical Stress Testing (UL 746C)
Equipment is subjected to impact stress testing.
Network Types and Safety Assessment
Different network types are distinguished based on conductors.
Conformity to Specifications and Standards
Products adhere to national regulations and standards.
Inspection and Maintenance
Inspection intervals are defined for electrical systems.
Order Numbers and Descriptions
Includes an extensive list of order numbers for enclosures.
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Catalog excerpts

Catalogue 2017-1

Günther Spelsberg GmbH + Co. KG Headquarter Im Gewerbepark 1, D-58579 Schalksmühle Postfach 15 20, D-58571 Schalksmühle Phone: +49 2355 892-0 Fax: +49 2355 892-299 E-Mail: [email protected] Internet: www.spelsberg.de Buttstädt factory Vor dem Lohe 3, D-99628 Buttstädt Postfach 30, D-99627 Buttstädt Phone: +49 36373 98-400 Fax: +49 36373 98-499

 Open the catalog to page 1
Catalogue 2017-4

When you turn to Spelsberg, you are choosing a partner who is always a step ahead thanks to several decades of experience with state-of-the-art technology. High-quality, refined products and a strong focus on customers assures maximum assurance for everyone involved. This applies for the functionality of the components - all process steps from consultation and offer preparation to delivery and service, which guarantees that our customers will feel secure with us. In the process, we keep everyone in mind: the assembler who installs our products quickly and easily and our partners in retail, for...

 Open the catalog to page 4
Catalogue 2017-5

Spelsberg is represented by partners and subsidiaries in more than 50 countries. Spelsberg-els-UK Ltd. Great Britain Spelsberg S.L. Spain Spelsberg spol. s r.o. Czech Republic Spelsberg B.V. Netherlands Spelsberg A/S Denmark Spelsberg AB Sweden IIS" ■ , ■ I :: Till Fastabend Manag ng Director Holger Spelsberg Managing Director

 Open the catalog to page 5
Catalogue 2017-6

aivdcren Mcnlagevorlaile woW ouch gefikfigl irte* Joss mfi der IMPERArOR-;| nj llimm iixadiari und What began with the vision of the founding father, Ernst Spelsberg - of making electrical installation easier and safer - is still being rigorously pursued today in the fourth generation of the family business. Practical brand-name products for the branching, protection and distribution of electrical power have long been part of our daily business. But we have never lost sight of our pioneering

 Open the catalog to page 6
Catalogue 2017-7

Regardless of whether non-standard small enclosure, customised enclosure or complete modules - we are a committed development partner as regards the implementation of customer wishes. By focusing on the project business, we create tailor-made, individual solutions for industry every day. Located fully at the site in Schalksmuhle, a consistent process chain - from project management through development, construction, prototyping, tool design, tool making and production - enables fast, high-quality implementation of projects. Testing and certifications in accordance with VDE and UL are carried...

 Open the catalog to page 7
Catalogue 2017-8

IK level Impact testing Housing production Tool production Customers who purchase products from Spelsburg receive brand-name quality that is developed, manufactured and tested in Germany. In addition to our headquarters in Schalksmuhle, we have a production facility in Buttstadt, Thuringen. Spelsberg is also represented by a dense network of company-owned subsidiaries and sales offices worldwide. Schalksmuhle - where it all began! Spelsberg is still headquartered in the city where the first insulating tubes were developed and manufactured in 1904. The company grew continuously and increasingly...

 Open the catalog to page 8
Catalogue 2017-9

Small distribution board production Buttstädt – the plastics centre Whether a two-component injection mould, The more than 100 million plastic parts seal foam or a custom mix of materials, Buttstädt also provides the expected variety not originate from Schalksmühle alone. and quality with state-of-the-art machinery The company has also had a production and a large supply of tools. Abox automation junction boxes location in Buttstädt, Thüringen, where the 100 % Made in Germany All processes under one roof high-quality housings are manufactured. Plant I und II | Buttstädt (Thüring

 Open the catalog to page 9
Catalogue 2017-10

Air conditioning cabinets tested to -30 degrees When you are looking for tested safety We use a total of 400 raw material types – 95 and brand-name quality, Spelsberg is the per cent of which are produced according to answer. We only use high-quality brand-name our own recipe. Our products with especially European raw materials for the more than high durability bear the iQ mark for industrial 100 million injection-moulded parts that we produced each year. Tested safety l Always in focus

 Open the catalog to page 10
Catalogue 2017-11

Dust cabinet Cover tensile testing This possibility is especially important when The test laboratory is equipped to state- developing tailor-made solutions together of-the-art standards and is the subject of Schalksmühle for certification purposes. The with our partners. The aim here is to help ongoing further development. UL conducts laboratory and devices are not just VDE- our customers get their products to market and annual audit as part of the Client Test certified, they are also UL-certified, thus readiness as rapidly as possible. Data Program to assure that work continues Water protection...

 Open the catalog to page 11
Catalogue 2017-12

Class of protection (IP code) acc.to DIN EN 60529 (VDE 0470-1) Maximum number of distribution units Electrical functional integrity acc.to DIN 4102-12 "E" stands for functional integrity, "30-90" stands for the duration in minutes. Insulation integrity according to VDE 0472-814, IEC 60331 "FE" stands for the impact of flames or fire, "180" stands for the time in minutes Operating duration acc. to DIN EN 12101-3 120 minutes function at 400 °C Tested acc. to DIN 4102-2. Functional integrity F90 (according to E90) for protecting the electrical installations as per MLAR 2005. Can be individually...

 Open the catalog to page 12
Catalogue 2017-13

Rated current (maximum current in continuous operation) as per product norm Products for installation in cavity walls or furnishings acc. to DIN VDE 0606-1. Products for use in concrete construction acc. to DIN VDE 0606-1 Suitable for the installation of lamps in which dichroic reflector lamps (cool beam reflectors) can be used. Reduces the thermal load in the light bundle. Suitable for LED lights Suitable for use in concrete. Resistant to momentary temperatures of up to +90 °C during the hardening process. 960°C glowing wire testing c UL us (Underwriters Laboratories) approved (American and...

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.