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MODEL LASER-ONE

MODEL LASER-ONE

MODEL LASER-ONE

Product catalog summary
Overview: The LASER-ONE is a laser microperforating unit designed to create micro holes or precuts in moving films of various materials and thicknesses. It is compatible with existing machinery such as extruders, bag machines, slitters, printing machines, and welding machines. This unit is particularly suitable for delicate processes like microperforation and scoring of plastic films used in packaging for fresh products, enhancing their shelf life by controlling air exchange and permeability.
Specifications: The machine can accommodate between 1 to 8 laser sources, with hole diameters ranging from 0.07mm to 0.2mm. It operates at a maximum speed of 400 meters per minute, depending on the material, and has a maximum power output of 360W. The pulse frequency can reach up to 30 kHz, and the system uses either liquid or air cooling. Control is managed via an encoder system.
Operation: The machine works by emitting infrared laser beams that are expanded and focused onto the film, sublimating the material to create micro holes. The process is controlled through a touch screen interface, allowing operators to adjust laser pulses, hole diameter, and position. The system also supports scoring, which weakens the material without perforating it, ideal for creating easy-open products.
Technical Features: The LASER-ONE includes a PLC photocell control, industrial computer encoder control, and software with Industry 4.0 predisposition. It offers recipe management and Bluetooth connectivity for diagnostics. Optional idler rolls are available for enhanced operation.
Contact Information: Spark Machinery s.r.l., Via Toscana n°114, 56035 Perignano (PI), Email: [email protected], Phone: +39 0587812952, Website: www.sparkmachinery.com
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Catalog excerpts

MODEL LASER-ONE-1

LASER MICROPERFORATING UNIT MODEL LASER-ONE This machine is designed to make MICRO HOLES or PRECUTS through LASER SOURCE on MOVING FILMS of various materials and thicknesses. This machine has to be integrated into existing machinery such as extruders, bag machines, slitters, printing machines, welding machines, etc. The LASER-ONE model guarantees perfect micro holes even on multi-layered, mono or bioriented materials. It is ideal for delicate processes such as MICROPERFORATION and SCORING of plastic film for 4TH AND 5TH RANGE PRODUCTS, FOR MAP AND EMAP PACKS. With the holes made by this machine, it is possible to control air exchange with the outside and, more generally, to CONTROL PERMEABILITY, thus increasing the SHELF LIFE of all fresh products. The moving film, kept in perfect tension by the idle rollers, arrives at the unit and is perforated or pre-cut by the laser equipment by EMITTING BEAMS OF LIGHT with a predetermined INFRARED FREQUENCY. Subsequently, the beams are “combed” and expanded by a BEAM EXPANDER. At the end there is a FOCUSING LENS that concentrates the emitted light beam onto a circumscribed surface of the moving film. Micro perforation is made by SUBLIMATING the material through the heat of the laser beam. LIGHT SOURCE LENS PERFORATED FILM Focus lens example

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MODEL LASER-ONE-2

TECHNICAL DESCRIPTION The ACTIVATION and ADJUSTMENT of the LASER-ONE is entrusted to our software with 4.0 predisposition. From the electrical control panel, via touch screen, the operator manages all the operations inherent to the device such as the adjustment of the laser pulses, the diameter and position of the holes. Using the laser unit, you can decide either to MAKE HOLES or WEAKEN THE MATERIAL in depth, reducing the thickness of the film, without perforating it. The latter process, called scoring, is ideal, for example, to create EASY-OPEN products. TECHNICAL SHEET Description Number of...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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