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MODEL HN200

MODEL HN200

MODEL HN200

Product catalog summary
Overview: The document provides a detailed technical description of the HOT MICRO-PERFORATOR MODEL HN200, a machine designed to create micro holes in moving film using hot needles. It is suitable for integration with existing machinery such as extruders, bag machines, slitters, or printing machines.
Specifications:
  • Needle roller diameter: 200mm
  • Needle sizes: Min. Ø100µ - Max. Ø3mm
  • Movement: Asynchronous motor 400 V+N+T - 50Hz
  • Penetration regulation: Micrometric screws with graduated knobs
  • Maximum working speed: 4 - 200 meters per minute (dependent on material)
  • Heating power: 24 Kw/meter
  • Maximum temperature: 240°C
  • Counter roller movement: Pneumatic
  • Air pressure: 6 Bar
Components and Functionality:
  • Needle Shaft: Made of steel, designed to prevent damage from thermal expansion.
  • Counter Roller: Ensures homogeneous holes, made of rubber, natural bristles, or plastic bristles, moved pneumatically.
  • Electric Heating System: Uses infrared ceramic radiators with PID controller for consistent temperature.
  • Interchangeable Cylinders: Bronze or steel segments with fixed needles.
  • Micrometric Screws: Adjust the distance between the counter roller and needle roller.
  • Idler Rolls: Control film tension, part of the transfer case.
  • Movement System: Asynchronous motor with encoder for synchronization with film speed.
Control System: Features an electric control panel with an integrated touch screen for easy operation. The machine includes software with 4.0 predisposition for intuitive management.
Materials Processed: PE, LDPE, HDPE, Laminated, Food PVC, Aluminium, Paper.
Optional Features: Electric control panel, sensor for film break, suction hood, trolley, filter system for extractor hood, table for rapid needle sleeve changes.
Contact Information: Spark Machinery s.r.l., Via Toscana n°114, 56035 Perignano (PI), [email protected], +39 0587812952, www.sparkmachinery.com
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Catalog excerpts

MODEL HN200-1

HOT MICRO-PERFORATOR MODEL HN200 This micro-perforator is designed to punch MICRO HOLES in moving film using HOT NEEDLES. This machine has to be integrated into existing machinery such as extruders, bag machines, slitters or printing machines. The HN200 is a MOTORIZED MACHINE with a SYNCHRONIZATION SYSTEM that guarantees perfect micro holes on various materials, even with low heat input. It is ideal for delicate work on heatshrinkable material, for works that require holes with a very high density of needles per cm2 and to work mono or bi-oriented materials. The moving film arrives at the machine and is perforated by a MOTORIZED HEATED NEEDLE SHAFT and a COUNTER ROLLER. Their approach is carried out through a pneumatic system and perforation is adjusted by two micrometric screws. DATA SHEET Needle roller Ø Needles Ø Movement Penetration regulation Maximum working speed Heating power Maximum temperature Counter roller movement Air pressure * 200mm Min. Ø100µ - Max. Ø3mm Movement by asynchronous motor 400 V+N+T - 50Hz Micrometric screws with graduated knobs 4 - 200* meters per minute 24 Kw/meter 240 C° Pneumatic movement 6 Bar This value depends on the type of material to be processed The Micro-perforation, made by melting and punching the material, is carried out thanks to needles fixed on bronze sleeves, which are mounted on the needle shaft. OPTIONALS • Control system: electric control panel • Sensor for machine block in case of film with integrated touch screen break • Suction hood • Trolley • Filter system for extractor hood • Table to change need

 Open the catalog to page 1
MODEL HN200-2

TECHNICAL DESCRIPTION AND COMPONENTS The MOVEMENT SYSTEM moves the needle shaft and is composed of an ASYNCHRONOUS MOTOR WITH ENCODER. The motor has a “tracking” function that allows the needle shaft to synchronize its rotation with the sliding speed of the film. This machine also has a SOFTWARE WITH 4.0 PREDISPOSITION. Using the touch screen, the operator manages all the functions of the machine in a simple and intuitive way. It is made of STEEL. The mechanical parts that make it up (including the bearings) are adequate for preventing damage caused by thermal expansion. It has a UNIFORM SURFACE,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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