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MODEL HN100

MODEL HN100

MODEL HN100

Product catalog summary
Overview: The HN100 is a motorized hot micro-perforator designed for creating micro holes in moving films using heated needles. It is suitable for integration with existing machinery such as extruders, bag machines, slitters, or printing machines. The machine is ideal for delicate work on heat-shrinkable materials and for high-density needle perforation.
Specifications:
  • Needle Roller Diameter: 100mm
  • Needle Diameter Range: 100µm to 3mm
  • Movement: Asynchronous motor, 400 V+N+T, 50Hz
  • Penetration Regulation: Micrometric screws with graduated knobs
  • Maximum Working Speed: 4 - 200 meters per minute (dependent on material)
  • Heating Power: 8 Kw/meter
  • Maximum Temperature: 240°C
  • Counter Roller Movement: Pneumatic, Air Pressure: 6 Bar
Optional Features:
  • Electric control panel with integrated touch screen
  • Sensor for machine block in case of film break
  • Suction hood, Trolley, Filter system for extractor hood
  • Table for rapid needle sleeve changes
Technical Description and Components:
  • Insulated Chamber: Contains motorized steel shaft, ceramic lamps, and bearings for thermal insulation.
  • Shutter: Part of the security system, separates insulated chamber from counter roller.
  • Needle Shaft: Made of steel, designed to prevent damage from thermal expansion.
  • Counter Roller: Uniform surface, made of rubber, natural bristles, or plastic bristles, moved pneumatically.
  • Electric Heating System: Infrared ceramic radiators with PID controller for consistent temperature.
  • Interchangeable Cylinders: Bronze or steel segments with fixed needles.
  • Micrometric Screws: Adjust distance between counter roller and needle roller.
  • Idler Rolls: Part of the transfer case, control film tension.
Operation: The machine uses a motorized heated needle shaft and counter roller to perforate moving film. The pneumatic system adjusts the approach, and micrometric screws fine-tune perforation. The asynchronous motor with encoder synchronizes needle shaft rotation with film speed. The machine features a user-friendly touch screen interface with Industry 4.0 software predisposition.
Materials Processed: PE, LDPE, HDPE, Laminated, Food PVC, Aluminium, Paper.
Contact Information: Spark Machinery s.r.l., Via Toscana n°114, 56035 Perignano (PI), Email: [email protected], Phone: +39 0587812952, Website: www.sparkmachinery.com
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Catalog excerpts

MODEL HN100-1

HOT MICRO-PERFORATOR MODEL HN100 This micro-perforator is designed to punch MICRO HOLES in moving film using HOT NEEDLES. This machine has to be integrated into existing machinery such as extruders, bag machines, slitters or printing machines. The HN100 is a MOTORIZED MACHINE with a SYNCHRONIZATION SYSTEM that guarantees perfect micro holes on various materials, even with low heat input. It is ideal for delicate work on heatshrinkable material, for works that require holes with a very high density of needles per cm2 and to work mono or bi-oriented materials. The moving film arrives at the machine and is perforated by a MOTORIZED HEATED NEEDLE SHAFT and a COUNTER ROLLER. Their approach is carried out through a pneumatic system and perforation is adjusted by two micrometric screws. DATA SHEET Needle roller Ø Needles Ø Movement Penetration regulation Maximum working speed Heating power Maximum temperature Counter roller movement Air pressure * 100mm Min. Ø100µ - Max. Ø3mm Movement by asynchronous motor 400 V+N+T - 50Hz Micrometric screws with graduated knobs 4 - 200* meters per minute 8 Kw/meter 240 C° Pneumatic movement 6 Bar This value depends on the type of material to be processed The Micro-perforation, made by melting and punching the material, is carried out thanks to needles fixed on bronze sleeves, which are mounted on the needle shaft. OPTIONALS • Control system: electric control panel • Sensor for machine block in case of film with integrated touch screen break • Suction hood • Trolley • Filter system for extractor hood • Table to change need

 Open the catalog to page 1
MODEL HN100-2

TECHNICAL DESCRIPTION AND COMPONENTS The MOVEMENT SYSTEM moves the needle shaft and is composed of an ASYNCHRONOUS MOTOR WITH ENCODER. The motor has a “tracking” function that allows the needle shaft to synchronize its rotation with the sliding speed of the film. This machine also has a SOFTWARE WITH 4.0 PREDISPOSITION. Using the touch screen, the operator manages all the functions of the machine in a simple and intuitive way. It is made of STEEL. The mechanical parts that make it up (including the bearings) are adequate for preventing damage caused by thermal expansion. It has a UNIFORM SURFACE,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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