TL-100 Tray Loader

TL-100 Tray Loader

TL-100 Tray Loader

Product catalog summary
Specifications
The TL-100 Tray Loader is constructed with 316 stainless steel and features safety guarding with polycarbonate doors and windows. It includes an extended buffer plate, safety protection with light curtains, and a vision system for count verification. The machine is equipped with in-process particle monitoring and a 21 CFR 11 package. It has a UL-approved electrical cabinet and comes with validation documentation. Additional options include vial output specifications based on vial shape and tray width.

Machine Specifications
The machine frame is made of 51 mm (2 in) AISI-304 stainless steel. Its dimensions are 2080 mm × 1115 mm, with a working surface height of 851 mm – 978 mm (33.5 in – 38.5 in). The overall height is the working surface plus 76 mm. It features an Allen Bradley PanelView Plus 7 HMI and an Allen Bradley CompactLogix PLC. The tray specification can be modified to customer requirements. The machine uses high-speed ball screw actuators and is servo motor driven. Panels and covers are made of AISI-304 stainless steel, and the electrical panel is on-board. The conveyor is also AISI-304 stainless steel with an 8.9 mm (3.5 in) Delrin chain raised track. The conveyor motor is a 1/3 HP DC adjustable speed. Utility requirements are 208 volt, three phase, 60 Hz, and the machine weighs approximately 227 kg (500 lbs). It can process up to 300 containers per minute.

Features
The TL-100 Tray Loader includes a servo-driven backstop for precise vial positioning in a close pack configuration, which is recipe-driven. It has an adjustable pusher to accommodate different vial patterns without needing change parts, also recipe-driven. The buffer plate in front of the receiving tray allows for row-by-row nested configuration collation. Once the row count is achieved, the pusher completes a long stroke to fill the tray, then returns to its initial position to allow for tray replacement without stopping production. Machines are available in mirror image configurations.

Additional Information
SP Industries reserves the right to change specifications without notice. All trademarks are registered or common law trademarks of SP Industries, Inc. or its affiliates in the U.S. and/or other countries. For more information, contact SP Industries at +1-800.523.2327 or [email protected].
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Catalog excerpts

TL-100 Tray Loader-1

TL-100 Tray Loader 0SP Hull Vials Specifications Machine Frame 51 mm (2 in) AISI-304 stainless steel Height To Working Surface 851 mm - 978 mm (33.5 in - 38.5 in ) Height Overall Working surface plus 76 mm HMI Allen Bradley PanelView Plus 7 PLC Allen Bradley CompactLogix Tray Specification Modified to customer specification Actuators High-speed ball screw Servo motor driven Panels & Cover AISI-304 stainless steel Electrical Panel On-board Conveyor AISI-304 stainless steel Conveyor Track 8.9 mm (3.5 in) Delrin chain (raised track) Conveyor Motor V3 HP DC adjustable speed Utility Requirements 208 volt, three phase, 60 Hz Throughput Up to 300 containers per minute Vial output is dependent on via! shape and tray width Additional Options Machine In 316 Stainless Steel Safety Guarding With Poly Carbonate Doors And Windows Extended Buffer Plate Safety Protection With Light Curtains Vision System For Count Verification In Process Particle Monitoring Ul Approved Electrical Cabinet Validation Documentation

 Open the catalog to page 1
TL-100 Tray Loader-2

Machines are available in mirror image The SP Hull Tray Loaders have an adjustable pusher to accommodate different vial patterns without the need of change parts. All movements are recipe driven. SP Hull Tray Loaders incorporate a buffer plate located in front of the receiving tray. The pusher will start to collate vials in a row by row nested configuration. Once the row count has been achieved, the pusher will complete a long stroke to fill the tray. The pusher will then return to its initial position and start to collate vials in short row by row strokes providing the operator sufficient time...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.