KTS-4000 CNC

Product catalog summary

Overview: The KTS-4000 CNC is a state-of-the-art stud welding machine designed for large-scale applications, featuring a working area of 2050 mm x 4200 mm. It supports all known stud welding processes and can handle large studs like M12 x 50 mm using the SRM® welding process.

Specifications:

Working Area: X: 2050 mm, Y: 4200 mm, Z: 200 mm (servo drive), with a pneumatic slide of 120 mm and a clearance height of 300 mm.
Load Capacity: T-slot board supports up to 250 kg.
Accuracy: Operating accuracy of ±0.15 mm and repeating accuracy of ±0.05 mm.
Speed: Maximum positioning speed of 500 mm/s.
Dimensions and Weight: 3000 mm x 2300 mm x 5500 mm, weighing 3500 kg.

Features:

Construction: Stable design with a welded machine frame and a precisely milled aluminium T-slot board.
Drive System: X, Y, Z axis driven by servo motors with ball screws for precision and durability.
Protection: X, Y axes are covered to protect against welding spatter and chips.
Safety: Complies with EU Machinery Directive 2006/42/EC, with optional full casing or light barrier for safety.

Standard Equipment:

Power Source: BMS-10P digital power source, with optional alternatives.
Welding Head: SK-5AP with digital display and quick-change system for different stud sizes.
Feeder: UVR-300 universal feeder for standard studs, with conversion sets for M3 - M8.

Optional Features:

Full casing for protection against spatter, dirt, and noise.
Capability to mount up to four welding heads or machining units like milling and drilling heads.
Rotatable welding head axis and pick-up station for special parts.
Pneumatic hold-down device for curved sheets and a spray unit.

Control System: The MA-400-S CNC control unit features an industrial PC with 8 GB RAM, 120 GB SSD, Intel Core i3 processor, and a 17" TFT display, running on Windows 7/64 bit.

Additional Information: The machine is "Made in Germany" and offers customer-specific solutions upon request. It has received accolades such as the Bavarian State Prize 2013 and the Federal Innovation Prize in 2016 and 2018.

Catalog excerpts

Koordinatentisch | CD and DA stud welding machine XXXL BolzenschweiGzentrum XXXL Stud Welding Centre Die neue XXXL BolzenschweiBanlage KTS-4000 CNC mit nutzbarem Arbeitsbereich von X=2050 mm x Y=4200 mm ermoglicht Bolzen-schweiBarbeiten nach allen bekannten SchweiBverfahren. Erstmals konnen auch „groBkalibrige" SchweiBbolzen wie M12 x 50 mm voll-automatisch zugefuhrt und mit dem innovativen SchweiBverfahren in radialsymmetrischem Magnetfeld (SRM®) optimal verschweiBt werden. Eine optionale Ausstattung wie z.B. mit einer spanabheben-den Frasvorrichtung zur SchweiBstellenvorbereitung in speziellen Fallen ist moglich. ■ Praxisorientierte Ausstattung ■ Qualitat und Prazision 100% „Made in Germany" ■ Einsetzbarkeit fur alle BolzenschweiBsysteme ■ Steuerung mit grafischem Programmiersystem ■ Lange Lebensdauer durch hochwertige Bauteile ■ Entspricht der EU-Maschinenrichtlinie 2006/42/EG The XXXL KTS-4000 CNC stud welding machine with a useable working area of 2050 mm x 4200 mm (XY) allows stud welding in accordance with all known stud welding processes. Large-sized weld studs such as M12 x 50 mm can be fully automatically fed and optimally welded using the innovative SRM® welding process (stud welding in a radially symmetrical magnetic field). In special cases this CNC welding machine can optionally be equipped e.g. with a metal-cutting milling fixture which allows the welding area to be prepared. ■ Equipment based on practical needs ■ Quality and precision "Made in Germany" ■ Suitable for all stud welding processes ■ Control unit with graphical programming system ■ Long service life thanks to high-quality components ■ Complies with the EU Machinery Directive 2006/42/EC Heinz Soyer BolzenschweiGtechnik GmbH Inninger StraBe 14 | 82237 Worthsee | Tel.: +49 8153 8850 | Fax: +49 8153 8030 | E-mail: [email protected] | www.soyer.de Technische Anderungen vorbehalten | Technical specifications are subject to change without not

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Technische Daten | Technical Data Bolzenschweißanlage für Bolzen und Stifte nach DIN EN ISO 13918 aus Stahl und rostfreiem Stahl von M3 - M12 bzw. Ø 2 - 10 mm, aus Aluminium und Messing von M3 - M8 bzw. Ø 2 - 8 mm Stud welding machine for weld studs and pins as per DIN EN ISO 13918 made of steel and stainless steel from M3 - M12 or Ø 2 - 10 mm, studs and pins made of aluminium and brass from M3 - M8 or Ø 2 - 8 mm Aufspannfläche T-Nutenplatte Clamping surface T-slot board 2050 mm (bei max. vier Schweißköpfen erreichen alle den kompletten Arbeitsbereich) 2050 mm [entire working area can be reached...

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Technische Details KTS-4000 CNC | Technical Specifications KTS-4000 CNC Standard-Ausstattung (CNC) • Durch ein geschweißtes Maschinengestell extra stabile • Particularly stable design due to a welded machine • Precisely surface-milled aluminium T-slot board • X, Y, Z axis drive modules with servo motor via tested Konstruktion. Keine wackeligen Kompromisse Präzise überfrästeT-Nutenplatte aus Aluminium X, Y, Z-Achse - Antriebsmodule mit Servomotor über praxisbewährte, verschleißfeste, präzise und spielfreie Kugelumlaufspindeln X, Y-Achse durch Abdeckung vor Schweißspritzer und Späne geschützt Kompakte...

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Ansicht von oben Top view Ansicht von vorne Front view Technische Änderungen vorbehalten | Technical specifications are subject to change without notice DIN EN ISO 13918 Typ PD, RD, UD, FD, IT, PT, UT, MD, RD, ID Material: Stahl 4.8 schweißgeeignet AlMg3 BAYERISCHER STAATSPREIS

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