BMS-4

BMS-4
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BMS-4

Product catalog summary
Introduction
The BMS-4 Akkumat is a stud welder designed for high-speed fastening of welding studs on metallic workpieces, compliant with DIN EN ISO 13 918 standards. It meets European and national safety guidelines.

Safety Precautions
Operators must read all instructions and follow safety precautions to prevent injuries. Only qualified personnel should operate the device, which should be kept away from children and individuals with pacemakers.

Technical Specifications
The device uses capacitor discharge stud welding technology. Correct supply voltage and cable inspection are crucial to prevent electric shock.

Installation and Start-up
Installation involves charging the accumulator and setting up the stud holder. Operate in a well-ventilated area to avoid harmful fumes.

Operation and Maintenance
Regular maintenance includes cleaning and component replacement. Follow specific instructions for accumulator operation and quality control during welding.

Troubleshooting
The manual provides solutions for common malfunctions and stresses the importance of using genuine spare parts.

Conclusion
The BMS-4 Akkumat requires careful handling and adherence to safety protocols for effective operation.
Safety Instructions and Requirements
Protective gear is required when handling explosive substances. Only qualified personnel should operate the welder.

Staff Qualification and Training
Personnel must be qualified, with training available from the manufacturer or relevant institutes.

Consequences of Non-Compliance
Non-compliance can endanger personnel and equipment, leading to system failures and personal danger.

Pre-Welding Checks
Inspect cables and connections before welding, replacing any defective ones immediately.

Accident Protocol
In case of an accident, switch off the device, disconnect it, and seek medical help.

Operating Methods and Limit Values
Use the system as intended and do not exceed limit values.

Stopping the Stud Welder
Press the red OFF button and disconnect the mains plug if necessary.

Battery Usage and Disposal
Batteries should not be disposed of with household waste. Charge accumulators before first use and store them properly.

General Instructions
Store instructions accessibly and ensure only trained personnel operate the welder.

Intended Use
The BMS-4 Akkumat is used for welding M3 studs, specifically for attaching heating cost meters.

Technical Data
Includes capacitor discharge welding, power source details, and physical dimensions.
Operation
Ensure compliance with safety regulations. Operate by pressing the on/off switch, waiting for the capacitor to charge, and positioning the gun correctly.

Quality Control
Use of the SOYER system ensures strong welds, with tests following specific standards.

Maintenance
Minimal maintenance is needed, but regular cleaning by specialists is advised. Use only original SOYER parts.

Troubleshooting
Common issues include non-welding and scorched threads. Solutions involve checking power and cleaning contact points.

Transport and Storage
The welder should be transported vibration-free and unauthorized use prevented.

Warranty
A 12-month warranty covers commercial use, excluding wear parts.

Spare and Wear Parts
Emphasizes the use of original parts for replacements.

Standards and Guidelines
Lists applicable standards, including directives on low voltage and machinery safety.
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Catalog excerpts

BMS-4-1

Operating Instructions BMS-4 Akkumat Stud Welder

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BMS-4-3

Operating Instructions BMS-4 Akkumat Stud Welder Serial number* BMS-4 Akkumat Stud Welder _________________________ Please enter the serial number here to have it immediately available if you need service support. Code designation Standard device Heinz Soyer Bolzenschweißtechnik GmbH

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BMS-4-4

Thank you! Congratulations on purchasing the BMS-4 Akkumat SOYER stud welder. You have made an excellent choice. Your BMS-4 Akkumat SOYER stud welder was specially developed for the high-speed fastening of SOYER welding studs in compliance with DIN EN ISO 13 918 on metallic, weldable workpieces. Our devices have been tested with regard to safety requirements and correspond to the currently valid European and national guidelines. Proof of conformity has been established and the manufacturer is in possession of the corresponding documents. FOR YOUR SAFETY Read all of these operating instructions...

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BMS-4-5

Heinz Soyer Bolzenschweißtechnik GmbH Inninger Straße 14 82237 Wörthsee CE Declaration of Conformity We herewith declare that the machine described in the following and the version available on the market correspond in design and construction to the safety and health requirements of the listed guidelines and standards. Any unauthorised modification to this machine automatically annuls this declaration. Stud welding device Machine type RoHS Directive (2011/65/EU) Low Voltage Directive (2014/35/EU) EMC Directive (2014/30/EU) Applied harmonised standards, in particular Applied national standards...

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BMS-4-8

1 Safety precautions These safety precautions are for your safety. General safety instructions Become trained and read and follow all safety precautions listed below as well as all chapters of this manual before starting to weld. Non-compliance with the safety precautions can result in personal injuries or death. Only qualified persons are allowed to install, operate and maintain the equipment. Keep away children and juveniles under the age of 16 years from the equipment. WARNING It is prohibited to open the stud welder. The service personnel are required to meet special qualifications. Our after-sales...

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BMS-4-9

Fumes and suspended matters may be generated during welding. Beware of fumes detrimental to health, particularly when using surface treated materials. Please also observe the safety regulations applicable for your country. Do not breathe fumes and gases. Use adequate ventilation in the work area to remove fumes and gases. Welding can cause fire and explosions Welding sparks and heat from flames and arcs can cause fires. Have a portable fire extinguisher handy for immediate use. Be sure you are trained for properly using it. When welding, do not wear clothes soiled with easily combustible substances...

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BMS-4-10

Description of reference signs in the operating instructions The non-observance of safety instructions such as pictographs and warning words can cause damage to persons. The safety instructions of this manual describe the following: Safety instructions Danger! Immediate hazards which could result in serious personal injuries or loss of life. Potential hazards which could result in serious personal injuries or loss of life. Potential hazards which could result in minor personal injuries. Potential detrimental situation which may cause damage to the product or to an object surrounding it. Instructions...

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BMS-4-11

The staff responsible for operation, maintenance, inspection and assembly must have the respective qualification for carrying out these works. Field of responsibility, competence and the supervision of staff have to be exactly regulated by the user. If your personnel do not have the necessary knowledge, they have to be trained and instructed. If necessary, this can be done by the manufacturer/supplier on behalf of the user. Furthermore, the user must ensure that the contents of the operating instructions are fully understood by the staff. The society of welding institutes (GSI: Gesellschaft der...

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BMS-4-12

Utilisation of the rechargeable battery (accumulator) Environment / Disposal Batteries and accumulators must not be disposed of with the household waste. Spent batteries and accumulators must be disposed of in appropriate collection boxes. If there is no collection box nearby, spent batteries and accumulators can also be handed over to the collection points for problematical substances provided by the communities. Accumulators purchased from our company can of course be returned to us after usage. By doing so, you will fulfil legal regulations (battery ordinance) and contribute to the environmental...

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BMS-4-13

The following should be principally observed... With this stud welder you have purchased a product which • is state-of-the-art technology • fully complies with the current safety requirements and • enables successful working. Before installing the stud welder, please observe the following: • Store the operating instructions in a place accessible to every operator. • Ensure that the respective operator has read and understood the operating instructions prior to startup. Each operator should confirm this per signature. • Prevent the stud welder being operated by unauthorized personnel. • Only trained...

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BMS-4-14

CAUTION Do not carry out any actions on the stud welding equipment without specifically knowing the operating instructions or the respective part. Ensure that only qualified personnel familiar with the operating instructions and the necessary technical activities (training!) operate the system. 2.4.2 Conduct in the case of malfunctions If malfunctions occur, first try to detect and eliminate the causes according to the "Troubleshooting" list in chapter 9 of these operating instructions. In all other cases, please contact our service department. If you require our service, please make sure that...

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BMS-4-15

3 Description of stud welder 3.1 The BMS-4 Akkumat stud welder allows two M3 studs to be simultaneously welded without earth connection and is specifically used for attaching heating costs meters and suchlike. It is possible to variably adjust stud distances. The BMS-4 Akkumat stud welder is suitable for mobile application and enables you to carry out welding operations without using a mains cable. An external 12 V battery charger required for charging the battery is included in delivery. 3.2 Capacitor discharge stud welding technology The BMS-4 Akkumat SOYER stud welder runs according to the...

 Open the catalog to page 15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.