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Manual ST500 Frequency Inverter

Manual ST500 Frequency Inverter
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Manual ST500 Frequency Inverter

Product catalog summary
Inspection and Safety Precautions
  • Inspect the Sourcetronic frequency inverter packaging for damage and verify product specifications upon receipt. Contact the dealer for any discrepancies.
  • The nameplate contains crucial information such as input/output specifications, model, and production details.
  • Safety precautions are divided into 'Danger' and 'Caution' to highlight potential risks during installation and operation.
Standard Specifications
  • Technical specifications detail the electrical and operational parameters of the ST500 series, including power input, control system, performance, and protection functions.
Keyboard and Operation
  • Describes the operation panel, indicators, and parameter settings, including password and motor parameter auto-tuning.
Installation and Commissioning
  • Guidelines for environmental conditions, installation direction, and wiring diagrams are included, along with details on main and control circuit terminals, wiring precautions, and commissioning procedures.
Function Parameters
  • Comprehensive description of function parameters, including monitoring, input/output terminals, control groups, and communication parameters.
Troubleshooting
  • Fault alarms and countermeasures are outlined, along with EMC standards and remedies for interference and leakage current.
Dimensions
  • Product dimensions, installation sizes, and drawings for the ST500 series and related components are detailed.
Maintenance and Repair
  • Inspection, maintenance procedures, and parts replacement guidelines are provided.
Options and Accessories
  • Information on expansion cards, brake units, and cables is included.
Warranty and Appendices
  • Warranty details and appendices covering communication protocols and application cases are provided.
Environmental and Operational Conditions
  • The inverter's capacity decreases by 3% for each 1°C increase above 0°C, and it should not be used above 50°C.
  • Avoid electromagnetic interference and keep away from interference sources.
  • Prevent the ingress of droplets, vapor, dust, dirt, lint, and metal fine powder.
  • Operate below 1000 meters altitude; otherwise, degrade by 1% per 100m.
Installation Requirements
  • Install the ST500 series inverter vertically with specific space requirements based on power rating.
  • Ensure proper heat dissipation by mounting inverters side by side or using heat insulation deflectors if stacked.
Wiring and Circuitry
  • Follow the wiring diagram for main and control circuits, using shielded cables for signal transmission and maintaining separation from high voltage lines.
Wiring Precautions
  • Ensure power is off before wiring to prevent electric shock and ground the inverter properly.
Commissioning
  • Set motor and encoder parameters correctly and conduct motor parameter self-learning.
Function Parameter Overview
The document outlines various function parameters categorized into groups such as basic functions, input/output terminals, start/stop control, and more. Each parameter has specific settings and factory defaults, with some parameters being adjustable and others fixed.
Parameter Groups
  • Monitoring Function Group (d0): Includes parameters for monitoring frequency, current, voltage, and other operational metrics.
  • Basic Function Group (F0): Covers frequency settings, control modes, and acceleration/deceleration times.
Security and Access
Access to parameter menus can be password-protected, with the option to disable the password by setting y0.01 to 0. User-customized parameters are not password-protected.
Key Parameters
  • Frequency Settings: Maximum output frequency, frequency command resolution, and source settings.
  • Control Modes: Options for vector control with or without PG and V/F control.
Troubleshooting
The document provides a detailed table of fault IDs, failure types, possible causes, and solutions for the ST500 inverter system. Common faults include inverter unit protection, overcurrent, overvoltage, power failures, and communication faults.
Electromagnetic Compatibility (EMC)
EMC is defined as the ability of equipment to function in an electromagnetic interference environment without causing interference. The document references compliance with Chinese national standards and international standards IEC/EN61800-3.
Installation Precautions
  • Ensure proper grounding of the inverter and other electrical products.
  • Arrange power cables and weak current signal cables vertically, not in parallel.
Maintenance and Repair
  • Regular inspections are required, with intervals not exceeding six months.
  • Check for abnormal displays, noise, temperature, humidity, and voltage.
Warranty and Service
The product comes with an 18-month warranty from the factory date, covering quality issues under normal operating conditions. Exceptions include misuse, unauthorized repairs, and environmental damage. Lifelong compensable service is available post-warranty.
Communication Protocols and Settings
The document outlines the communication protocols for the ST500 series, focusing on Modbus protocol settings. It specifies the factory default values and options for selecting standard or non-standard Modbus protocols.
Appendices
Includes practical application cases for the ST500 inverter, such as single pump constant pressure water supply and terminal block control for motor forward and reverse.
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Catalog excerpts

Manual ST500 Frequency Inverter-1

SOURCETRONIC − Quality electronics for service, lab and production User Manual Frequency Inverter ST500 series

 Open the catalog to page 1
Manual ST500 Frequency Inverter-7

Chapter 1.Inspection and safety precautions Check if that packing container contains this unit and one manual CD with this pdf. Check the nameplate on the side of the frequency inverter to ensure that the product you have received is right the one you ordered. *Inverter model *Output Power Spec. *Input Source Spec. *Output Spec. *Production Sequence Number *Production Address ZPB1A888888 8 SOURCETRONIC GmbH • www.sourcetronic.com Figure 1-1:Nameplate Description Code for DC reactance R: with DC reactor (nothing): without DC reactance Series Code ST500 Series Rated output capacity Function code...

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Manual ST500 Frequency Inverter-8

Chapter 1.Inspection and safety precautions 1-2.Safety precautions Safety precautions in this manual are divided into the following two categories: Danger: the dangers caused by failure to perform required operation, may result in serious injury or even death; Caution:the dangers caused by failure to perform required operation, may result in moderate injury or minor injury, and equipment damage; Process Type Explanation ●When unpacking, if control system with water, parts missed or component damaged are found, do not install! ●If packing list does not match the real name, do not install! ● Gently...

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Manual ST500 Frequency Inverter-9

Chapter 1.Inspection and safety precautions After energizing Danger During operation Note When maintaining Motor insulation inspection Motor thermal protection Explanation Please perform motor insulation inspection for the first time use, re-use after leaving unused for a long time as well as regular check, in order to prevent damage to the inverter because of the motor's winding insulation failure. Wiring between motor and inverter shall be disconnected, it is recommended that the 500V voltage type megger should be adopted and insulation resistance shall be not less than 5MΩ. If the rated capacity...

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Manual ST500 Frequency Inverter-10

Chapter 1.Inspection and safety precautions parameter values inside inverter or install thermal relay in the front of motor for motor protection. The inverter output frequency rang is 0Hz to 3200Hz(Max.vector Run over power control only supports 300Hz). If the user is required to run at 50Hz frequency or more, please consider the endurance of your mechanical devices. Inverter output frequency may be encountered mechanical Vibrations of resonance point of the load device, you can set jump frequency mechanical device parameter inside inverter to avoid the case. The inverter output voltage is PWM...

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Manual ST500 Frequency Inverter-11

Chapter 1.Inspection and safety precautions This inverter is suitable for three-phase AC asynchronous motor and permanent magnet synchronous motor. This inverter can only be used in those occasions recognized by this company, an unapproved use may result in fire, electric shock, explosion and other accidents. If the inverter is used in such equipment (e.g: equipment for lifting persons, aviation systems, safety equipment, etc.) and its malfunction may result in personal injury or even death. In this case, please consult the manufacturer for your application. Only the well-trained personnel can...

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Manual ST500 Frequency Inverter-12

Chapter 2 Standard specifications 2-1.Technical specifications Chapter 2 Rated output power(kW) Rated input current(A) Rated output current(A)

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Manual ST500 Frequency Inverter-13

Chapter 2 Standard specifications Model Rated input current(A) Rated output current(A) Adaptive motor(kW) Rated output power(kW)

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Manual ST500 Frequency Inverter-14

Chapter 2 Standard specifications Model Rated output power(kW) Rated input current(A) Rated output current(A) Adaptive motor(kW)

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Manual ST500 Frequency Inverter-15

Chapter 2 Standard specifications

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Manual ST500 Frequency Inverter-16

Chapter 2 Standard specifications Rated voltage Input frequency Allowing fluctuations Control system Control method Automatic torque boost function Acceleration/decel eration control V/F curve mode Over load capability Specifications AC 1PH 220V(-15%) - 240V(+10%) AC 3PH 220V(-15%) - 240V(+10%) AC 3PH 380V(-15%) - 440V(+10%) AC 3PH 480V(-10%) - 480V(+10%) AC 3PH 690V(-10%) - 690V(+10%) 50Hz/60Hz Voltage continued Less than 3% of voltage unbalance rate volatility: ±10% 3% Input frequency Distortion satisfy IEC61800-2 standard fluctuation: ±5% High performance vector control inverter based on DSP...

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Manual ST500 Frequency Inverter-17

Chapter 2 Standard specifications function Quick current limiting Keyboard/terminal/communication 10 frequency settings available, including adjustable DC (0 to 10V/ -10V to 10V), adjustable DC (0 to 20mA), panel setting, etc. Input signal Start signal Rotate forward/reverse At most 16-speed can be set (run by using the multi-function terminals or program) Emergency Interrupt controller output stop Wobbulate run Process control run When the protection function is active, you can automatically or Fault reset manually reset the fault condition. PID feedback signal Motor status display, stop, ac/deceleration,...

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Manual ST500 Frequency Inverter-18

Chapter 2 Standard specifications Environment Product standard Communi cation Inverter fan control Instantaneous power-down restart Speed start tracking method Parameter protection function Less than 15 milliseconds: continuous operation. More than 15 milliseconds: automatic detection of motor speed, instantaneous power-down restart. The inverter automatically tracks motor speed after it starts Protect inverter parameters by setting administrator Password and decoding Monitoring objects including: running frequency, set frequency, Running bus voltage, output voltage, output current, output power,...

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Manual ST500 Frequency Inverter-19

Chapter 3 Keyboard 3-1.Keyboard description Figure 3-1:Operation panel display 3-2.Keyboard Indicators Indicator flag Status lamp LOCAL/ REMOTE Units combinatio n indicator Name Running indicator light * ON: the inverter is working * OFF: the inverter stops Command indicator light That is the indicator for keyboard operation, terminal operation and remote operation (communication control) * ON: terminal control working status * OFF: keyboard control working status * Flashing: remote control working status Forward/reverse running light * ON: in forward status * OFF: in reversal status Motor self-learning/Torque...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.