W h a t is a Cleaning in Place S y s t e m ? Cleaning in place m ea n s t h a t the equipment c a n be cleaned and sanitized without being dismantled. In food and beverage processing industries integrated clean in place (CIP) solution play an essential role. Sordi can offer both semi automatic and fully automated CIP
Open the catalog to page 2Correct cleaning of food processing plants is a basic requirement to produce food: - healthy, this means to be safely consumed - durable, this means suitable to stay on the market for the requested time (shelf-life) The whole cleaning operation in the food sector is called SANITIZATION and it can be composed of 2 main phases: CLEANING DISINFECTION Cleaning MUST absolutely be made before the disinfection phase. Both cleaning and disinfection eliminate only vegetative cells, not the spores.
Open the catalog to page 3Cle a ning The cleaning cycle in a dairy and beverage line has the following step: • Recovery of product residues • Pre-rinsing with water to remove loose dirt • C le a n in g wit h de t e r g e n t • Final rinsing Disinfection can be with chemical agent or thermal. If this step is included, there are two options: - the equipment should be kept with disinfectant during non production phase and/or - before starting production hot water can flow inside the p
Open the catalog to page 4Cleaning principles: CHEMICAL ENERGY • It is made by means of chemical products based on a limited number of active principles. caustic detergent: It is usually caustic soda (NaOH) • Acid detergent: It is usually nitric acid (HNO3) THERMAL ENERGY DETERGENTS: • min temp: +45 50°C (under these values it starts fats solidification) • max temp: +65 70°C (over these values it starts proteins denaturation) KINETIC ENERGY CIP (Cleaning In Place) it applies the turbulence motion of cleaning media. • Ideal speed 1,5 2,0 m/sec • Result is strictly bound to the plant design and installation • Typical...
Open the catalog to page 5Suggested example of Cleaning Program STEP Water cold rinsing Hot water rinsing Soda recycling TIME ~ 5 minutes ~ 10 minutes ~ 20 minutes ACTIVITES To remove loose dirt ~ 50-55 °C to eliminate sugar and dirt NaOH at 2/2.5% at ~ 60-65 °C mainly to remove fats Rinsing of alcaline solution Acid recycling HNO3 at 2/2.5 % at ~ 50-55 °C Mainly to remove proteins Rinsing of acid solution Final rinsing with cold water ~ 50-55 °C with or without disinfectant at around 0.
Open the catalog to page 6• Multi use detergents • Composition of the detergents solution can be optimized for different circuit • Solution is recovered • Conductivity control • Temperature, time, concentration of detergent adjustable • Flow rate control (if required) • Turbidity control (if required) • Sanitizer addition (if required) • Stabilization (if required) • Single use detergents • Composition of the detergents solution can be optimized for a certain circuit • Solution is considered finished after the first use • Temperature, time control and adjustable • Conductiv
Open the catalog to page 7CIP SORDI MAIN FEATURE
Open the catalog to page 8Sordi Handy CIP is a semi-automatic cleaning-in-place system mobile and decentralized. Preassembled unit complete with 2 detergents tanks, feeding and return pump, electric resistance for heating the washing solutions and control panel. This compact skid unit is on wheels.
Open the catalog to page 9Sordi Click CIP is an automatic cleaning-in-place system mobile and decentralized. Preassembled unit complete with detergents tank, feeding and return pump, electric resistance for heating the cleaning solutions, control panel with PLC and HMI to control the working parameter. This compact skid unit is on wheels .
Open the catalog to page 10CIP 2SA Sordi pre-assembled on skid CIP Cleaning Unit is a semi automatic cleaning-in-place system used for washing different units. The capacity of the tanks can be 500 l, 1.000 l, 1.500 l and 2.000 l. Cleaning flow rate up to 15.000 l/h Cleaner addition system. Automatic temperature control.
Open the catalog to page 11Sordi pre-assembled on skid CIP Cleaning Unit is a semi automatic cleaning-in-place system used for washing different units. The capacity of the tanks can be 500 l, 1.000 l, 1.500 l and 2.000 l. Cleaning flow rate 15.000 l/h Cleaners addition system. Automatic temperature control.
Open the catalog to page 12CIP 2A Sordi pre-assembled on skid CIP Cleaning Unit is an automatic cleaning-in-place system. The capacity of the tanks can be: 500 l, 1.000 l, 1.500 l, 2.000 l. Cleaning flow rate: 15.000 l/h. The unit have a CIP line including feeding pump, tubular heater and instruments. Cleaner addition system Control panel with PLC and HMI to control CIP parameters: CIP steps, temperature, cleaner concentration, alarm, working status. Optional flow rate control, disinfectant additions and CIP return pump
Open the catalog to page 13CIP 3A Sordi pre-assembled on skid CIP Cleaning Unit is an automatic cleaning-in-place system. The capacity of the tanks can be: 500 l, 1.000 l, 1.500 l, 2.000 l. Cleaning flow rate: 15.000 l/h. The unit can have 1 or 2 CIP lines including feeding pump, tubular heater and instruments. Cleaners addition system Control panel with PLC and HMI to control CIP parameters: CIP steps, temperature, cleaner concentration, alarm, working status. Optional flow rate control, disinfectant additions and CIP return pump
Open the catalog to page 14CIP 4A Sordi pre-assembled CIP Cleaning Unit is an automatic cleaning-in-place system. The capacity of the tanks can be designed up to 3.000 l, 5.000 l, 10.000 l. The unit can have up to 5 CIP lines including feeding pump, tubular heater and instruments. Cleaning flow rate: 20.000 l/h or 30.000 l/h Cleaners addition system. Control panel with PLC and HMI to control CIP parameters: CIP steps, temperature, cleaner concentration, alarm, working status. Optional flow rate control, disinfectant additions, automatic concentration control on tanks and CIP return pump.
Open the catalog to page 15CIP 5A Sordi pre-assembled CIP Cleaning Unit is an automatic cleaning-in-place system. The capacity of the tanks can be designed up to 3.000 l, 5.000 l, 10.000 l. The unit can have up to 5 CIP lines including feeding pump, tubular heater and instruments. Cleaning flow rate: 20.000 l/h or 30.000 l/h Cleaners addition system. Control panel with PLC and HMI to control CIP parameters: CIP steps, temperature, cleaner concentration, alarm, working status including hot water sanitization. Optional flow rate control, disinfectant additions, automatic concentration control on tanks and CIP return pump....
Open the catalog to page 1620 Pages