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Brochure strip straightener

Brochure strip straightener
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Brochure strip straightener

Product catalog summary
Overview: The document details SOPREM's strip and part straighteners, emphasizing their role in correcting flatness deviations in metal products caused by machining processes. It covers specifications, applications, features, and components of various straightening machines.
Specifications:
  • Strip Straighteners: Process strips with thicknesses from 0.05 to 14 mm and widths from 5 to 600 mm, suitable for materials like steel, aluminum, copper, brass, precious metals, and special alloys.
  • Part Levellers: Handle parts with thicknesses from 0.05 to 6 mm and widths up to 630 mm, applicable to similar materials as strip straighteners.
Key Features:
  • Rocker Mechanism: Precision and rigidity are crucial, with options for longitudinal and transversal inclination.
  • Rolls: Equipped with varying numbers of straightening rolls, with hard chrome plating options for wear resistance.
  • Control Systems: Include touch panels and ultrasonic loop control for precision operations.
Applications:
  • Used in apparatus construction, mechanical and vehicle engineering, electrical engineering, building industry, and more.
  • Specific applications include fineblanking, stamp bending, and drop-through stamping.
Options and Accessories:
  • Extendible rockers for easy cleaning, additional correction rolls, and hydraulic strip insertion aids.
  • Combined machines like decoiler-straightener systems for space-efficient solutions.
Performance Data: Tables provide detailed performance metrics for various machine configurations, including roll diameters, thickness ranges, and maximum passage widths.
Conclusion: SOPREM's straighteners and levellers meet specific quality requirements, ensuring optimal processing of metal strips and parts across various industries.
Inlet Transport and Rotary Table: Describes the use of an inlet transport belt with singling at the straightener inlet and a rotary table for correcting parts in two directions.
Counter and Measuring Device: An outlet transport system with a counter and measuring device ensures accurate processing and quality control.
Part Levellers: Includes an inlet transport belt, four-point setting for inclination control, an infeed table with a light barrier, and a pivotable stacking table at the outlet.
Straightening Rolls Specifications: Details specifications for straightening rolls, crucial for selecting appropriate equipment for specific material requirements.
Straightening Tests: Conducted to ensure desired results, considering straightening quality requirements, material quality, inner tension, and surface properties.
Tension-Expansion Diagram: Highlights the importance of plastic deformation in straightening, focusing on tensile strength, yield strength, and elongation.
Precision Straightening Benefits: Reduces material tensions, minimizes production interruptions, and supports high-quality, cost-effective processing.
Effects in the Straightening Process: Achieves high flatness accuracy and reduces material inner tensions through alternate bending by staggered rolls.
Contact Information: SOPREM Automation AG, Schlettstadtstrasse 4, CH-2540 Grenchen, Switzerland. Tel. +41 32 644 35 35, Fax +41 32 644 35 11, www.soprem.ch, [email protected]
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Catalog excerpts

Brochure strip straightener-2

STRIP STRAIGHTENERS STRIP STRAIGHTENERS SOPREM strip straighteners ensure the quality of your products. They assure that the distorted steel strips are a thing of the past and that you get top products for optimum further processing regardless of the source material. How do deviations in flatness occur? Deviations in flatness can occur in machining processes such as punching, laser or plasma cutting, hardening, nibbling, shearing and coating. They are caused by a change in the inner material tension of the strip material during processing. Your specifications are our benchmark We manufacture...

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Brochure strip straightener-3

l>01| Strip feeding installation for fineblanking press Decoiler, loading capacity 3000 kg, with hydraulic auxiliary motor, hydraulic pressing arm and driven roll, pneumatic disc brake, two bottom hydraulic coil supporting rolls, conical rolls for lateral strip guidance. Strip straightener with 11 straightening rolls for strip thickness range 3 to 14 mm, maximum passage width 300 mm. Hydraulic ventilation of the upper pinch rolls, motorised adjustment of the upper straightening rolls, hydraulic grabber arm for inserting of strip beginning. Modern control by means of a touch panel. ^o^Strip Straightener...

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Brochure strip straightener-4

STRIP STRAIGHTENERS > 03 Rocker The rocker is the tool of the straightener, its precision and rigidity are decisive for the quality and result of the straightening process. Combined machines SOPREM‘S compact, combination equipment is the ideal solution where space in your production hall is confirmed. We combine the decoiler with the straightener in a strip feeding system. > 04 Longitudinal inclination of the rocker Most material bending will occur at the straightener inlet where the material becomes ductile. Longitudinal inclination of the rocker is achieved by using a hand operated or motor...

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Brochure strip straightener-5

Precision strip Straightener with 19 straightening rolls For straightening of strips with material thicknesses of 0,2 to 0,7 mm, the maximum passage width is 450 mm and the roll diameter 16 mm. The upper rocker can be inclined in longitudinal and transversal direction. Equipped with ultrasonic loop control. Facts, area of application • Fine straightening of strips with low material thickness but big width • Apparatus construction, air conditioning technology In detail Every straightening roll is driven by a gear. Roll axis spacings for optimal straightening geometry. Material tensions are considerably...

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Brochure strip straightener-6

STRIP STRAIGHTENERS Strip Straightener with 19 straightening rolls rTol Rocker The rocker is the tool of the straightener, its precision and rigidity are decisive for the quality and result of the straightening process. |>11] Transversal inclination of the rocker Wavy edges and slight sword shape of the strips can be eliminated by transversal inclination of the upper rocker. |>^2I Longitudinal inclination of the rocker The greatest alternate bending will occur at the straightener inlet where the material becomes ductile. Longitudinal inclination of the rocker is achieved by using a hand operated...

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Brochure strip straightener-8

STRIP STRAIGHTENERS > 16 Opening of upper rocker Hinged upper part of the straightener for better access for straightening rolls cleaning. > 18 Medium straightening of thin strips Straightener with 17 hardened, ground and hard chrome plated straightening and pinch rolls. Multiple backup rolls for all straightening rolls. Straightening depth display by two analogue dials. Strip thickness range 0,05 - 0,6 mm, maximum passage width 60 mm. > 17 Hard chrome plated rolls Hard chrome plated straightening and pinch rolls, 68 – 72 HRC with superfinish to increase the wear resistance and avoid material...

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Brochure strip straightener-9

Strip Straightener with 7 straightening rolls Strip straightener with 7 straightening rolls > 20 Combined strip straightening-decoiling line This machine enables straightening of strips with material thicknesses of 0,4 to 7,0 mm, the maximum passage width is 300 mm and the roll diameter 80 mm. The straightening depth setting of the three upper straightening rolls is made individually with an Allen key. Elements at the straightener inlet: Hydraulic insertion aid, symmetrically adjustable lateral strip guidance by means of crank handle. Elements at the straightener outlet: Hydraulic strip transfer...

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Brochure strip straightener-10

STRIP STRAIGHTENERS > 22 Conveying table Hydraulically operated transfer table with hinged steel bridge parts and integrated roller basket, the geometry of which adapts automatically to the position of the transfer table. Options > 21 Strip insertion aid Hydraulic strip insertion aid equipped with extendible pick-up pin, pivotable table and upper pressing roll for introducing the strip beginning into the straightener. > 23 Lateral strip guidance Unit mounted at the straightener inlet consisting of two vertical, hardened and grounded guide rolls, symmetrically adjustable by hand wheel. Mechanical...

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Brochure strip straightener-11

Precision straightening Rough straightening

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Brochure strip straightener-12

PART LEVELLERS PART LEVELLERS SOPREM part levellers ensure the quality of your products. They assure that the distorted metal parts are a thing of the past and that you get top products for optimum further processing, regardless of the source material. How do deviations in flatness occur? Deviations in flatness can occur in machining processes such as punching, laser or plasma cutting, hardening, nibbling, shearing and coating. They are caused by a change in the inner material tension of the part during processing. Your specifications are our benchmark We manufacture the machine to suit your...

 Open the catalog to page 12
Brochure strip straightener-13

> 01 SCHUBERT design SOPREM builds levellers in SCHUBERT design and equips then with state-of-the-art drive and control technology. We offer retrofits for older lines and keep a wide range of spare parts. In detail A wide part thickness range can be covered. Every straightening roll is driven by a cardan shaft. This reduces the roll axis spacings to a minimum and allows even small parts to be straightened. Material inner tensions are considerably reduced and evenly distributed, a prerequisite for low-tension further processing. > 02 Part Leveller with 19 straightening rolls Machine with a roll...

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