Brochure part leveller

Product catalog summary

Introduction
SOPREM levellers are designed to enhance product quality by eliminating distortions in metal components. Deviations in flatness can occur during various processes such as punching, cutting, and coating due to inner material tensions.

Specifications
SOPREM manufactures levellers in both SCHUBERT and SOPREM designs, tailored to meet specific straightening requirements. The SCHUBERT design can handle parts with thicknesses from 0.05 to 8 mm, widths from 5 to 630 mm, and lengths up to 2000 mm. Materials processed include steel, aluminium, copper, brass, special alloys, and bimetallic.

Design Features
SCHUBERT Design: Utilizes modern drive and control technology, allowing for large thickness ranges and narrow bend radii to reduce material tensions. The design includes a straightening head, speed-controlled drives, and support for straightening rolls.
SOPREM Design: Hydraulically powered to save energy and reduce wear, suitable for parts with thicknesses from 0.1 to 4 mm and widths up to 450 mm. Features include a pivoting table and adjustable straightening head.

Equipment and Options
Both designs offer parts levellers with varying numbers of rolls (19 or 23) to accommodate different material thicknesses. Options include automatic feed and ejection, motorized adjustments, and additional features like conveyor belts and turntables for efficient processing.

Levelling Tests
Initial straightening tests are crucial to determine the best process for achieving desired quality. Factors such as roll diameter, axis dimensions, and machine stiffness influence results. SOPREM offers tailored solutions based on these tests.

Advantages of Straightening
Straightening reduces production interruptions, simplifies subsequent processing, and ensures high-quality edge finishing. It also minimizes visible bending and rippling, enhancing product accuracy.

Technical Data
Tables provide detailed specifications for straighteners in both SOPREM and SCHUBERT designs, including roll diameters, part thickness, width, and maximum capacity.

Catalog excerpts

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:9.00pt "Arial", sans-serif; } .font1 { font:14.00pt "Arial", sans-serif; } Levelling tests Levelling tests as a first step With the straightening test we ensure, that you can achieve the required result. Every case is different and the combina-tion of your straightening quality requirements with the mate-rial quality, the inner tension and the specific surface charac-teristics of a component part is almost always unique, which makes straightening tests indispensable. Our engineers will determine the most suitable straightening size...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:9.00pt "Arial", sans-serif; } .font1 { font:14.00pt "Arial", sans-serif; } Levelling to achieve high efficiency. 10111 Advantages Straightening will reduce interruptions and downtime dur-ing production, installation and further processing. Օ Processing complexity for components, which have to be processed subsequently, will be reduced. Straightening provide the basis for high quality and cost effective edge finishing for welding Օ They produce product accuracy Straightening disposes of visible bending and rippling of components...

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tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:8.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:10.00pt "Arial", sans-serif; } .font3 { font:14.00pt "Arial", sans-serif; } .font4 { font:8.00pt "Impact", sans-serif; } Straightener with 19 rolls in SOPREM-Design straightening rolls part thickness part width max. Max. capacity 19x0l2mm 0.1- 1.5 mm 160 mm 1.5 x 160 mm 19 x 0 16 mm 0.2 - 2.0 mm 160 mm 2.0 x 160 mm 19 x 0 16 mm 0.2 - 2.0 mm 250 mm 1.2 x 250 mm 19 x 0 16 mm 0.2 - 2.0 mm 350 mm 0.8 x 350 mm 19 x 0 25 mm 0.3 - 3.0 mm 200 mm 3.0...

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