Introduction
Sontheim is a system supplier specializing in fieldbus-based communication, control, and diagnostic tasks for automotive and industrial systems. They offer modular hardware and software solutions for optimal networking, automation, and analysis, covering the entire product lifecycle from design to support.
System Solutions
Sontheim provides solutions in mobile automation, diagnostics, connectivity, and industrial automation. Their services include technology consulting, engineering, production, and support, with a focus on CAN, EtherCAT, and PROFIBUS technologies.
Engineering and Technology Consulting
As experts in fieldbus technologies, Sontheim supports customer-specific developments in software, hardware, and firmware. They focus on efficient energy management and Industry 4.0 solutions. Their consulting services incorporate the latest standards and technologies, ensuring state-of-the-art developments.
Workshops and Trainings
Sontheim offers training on CAN, diagnostic applications, and standards like ODX and OTX. These workshops are tailored to customer needs and can be conducted on-site or at Sontheim's premises.
Custom Electronic Systems and Components
Sontheim manufactures electronic components and systems with flexibility, handling batch sizes from prototypes to large series. They emphasize quality and cost-optimization, supported by certifications.
Obsolescence Management
Sontheim provides obsolescence management to monitor the product lifecycle, particularly focusing on semiconductors, ensuring customers can react early to lifecycle changes.
Automotive SolutionsSontheim offers robust, scalable solutions for automation, diagnostics, and connectivity in mobile machines, adhering to international standards. Their portfolio includes control units,
display solutions, sensors, and telemetry systems with cloud infrastructure.
Mobile Automation
The eSys-SVCx product family includes powerful electronic control units for safety-related applications up to ASIL-C, featuring robust construction and AUTOSAR-compliant software.
Displays
Sontheim's CAN Display is designed for mobile machines, offering high-resolution visualization and control via CAN interface, supporting MDT® 2.0 applications and diagnostic standards.
Sensors
The Ultrasonic Wind Sensor and Position Sensor provide environmental data measurement with CAN interface and J1939 protocol support, featuring robust construction and fast data handling.
Diagnostics
Sontheim's diagnostics solutions include software, VCIs, and protocol stacks, with the MDT® 2.0 tool offering ODX and OTX standards, multi-platform support, and a high-performance runtime system.
MDT® 2.0 Overview
MDT® 2.0 provides a standardized method for accessing diagnostic data using the OTX format as per ISO 13209. It supports ODX for service execution, enabling efficient diagnostic workflows. The tool offers multi-platform support, allowing applications to run on various operating systems like Windows, Linux, and QNX.
Key Features
MDT® 2.0 includes an OTX wizard for simplified editing, native RMI support, and integration with Microsoft Project. It features a modern design with Visual Studio integration, supporting SVN, Git, and graphical modules for enhanced user experience.
MDT® Service Cloud
This cloud service facilitates the monitoring and maintenance of diagnostic data, offering secure data exchange and integration with ERP systems. It supports HTTPS and SSL/TLS encryption for data security and allows for centralized license management and automated processes.
Communication Lifecycle Manager 2.0 (CLCM 2.0)
CLCM 2.0 is a web-based tool for managing diagnostic and communication descriptions of ECUs. It supports collaborative work, integrates with existing workflows, and provides tools like ODX Explorer, Grid View, and Vehicle View for efficient data management.
COMfalcon® VCI
COMfalcon® is a versatile VCI with WLAN/LAN interfaces, supporting multiple CAN channels and various diagnostic protocols. It features robust housing, error frame detection, and ID-based level measurement for comprehensive network diagnostics.
Technical Specifications
The document provides detailed technical specifications for the COMfalcon® VCI, including interfaces, memory, and environmental conditions, ensuring compatibility with various automotive applications.
Overview
The document provides detailed technical specifications and features of various Vehicle Communication Interfaces (VCIs) used in automotive diagnostics. These devices facilitate communication between diagnostic tools and vehicle networks, primarily using CAN (Controller Area Network) protocols.
COMfalcon® plus- A powerful VCI with WLAN/LAN and optional Bluetooth communication.
- Features four independent CAN channels, optional SD card integration, and IP65 protection.
- Supports LUA scripting for embedded applications and error frame detection for CAN network monitoring.
- Technical specifications include a Freescale PowerPC CPU, 64 MB RAM, and up to 32 GB memory.
OBDfox- A compact CAN-to-Bluetooth gateway with an OBD interface.
- Equipped with a CAN interface according to ISO 11898-2 and optional 3D acceleration sensor for anti-theft protection.
- Features Bluetooth 4.1 connectivity and is compatible with Android and iOS devices.
- Technical specifications include a 32-bit microcontroller, 2 MB SPI-Flash memory, and IP20 protection.
ISOfox- A smart ISOBUS gateway with Bluetooth connectivity.
- Features an ISOBUS interface according to ISO 11783 and a CAN interface according to ISO 11898-2.
- Optional WLAN connectivity and integrated MT-API interface for OEM applications.
- Technical specifications include a 32-bit microcontroller, 32 MB SDRAM, and IP20 protection.
CANfox®- A fieldbus-to-USB adapter with a galvanically isolated CAN interface and RS232 channel.
- Supports CODESYS Gateway-driver and offers free configuration of baud rates.
- Technical specifications include a 32-bit microcontroller, USB 2.0 interface, and compact plastic housing.
CANUSB- A top-selling VCI for connecting PCs or notebooks to CAN bus networks.
- Features shock-resistant aluminium housing and optional error frame detection.
- Supports hot plug and play and provides flexible data processing.
- Technical specifications include a Motorola Star12 CPU, Philips PDIUSB12 for USB, and galvanically isolated CAN channels.
Common Features- All devices support CAN data visualization, monitoring, and processing.
- They facilitate vehicle diagnostics and flash processes of electronic control units (ECUs).
- Each device is designed for specific use cases, offering various connectivity options and protection classes.
Overview
The document provides detailed technical specifications and features of various automotive diagnostic and connectivity tools, including CANUSB devices, protocol stacks, CANexplorer 4 software, and COMhawk® devices. These tools are designed for vehicle diagnostics, data logging, and communication tasks in automotive and automation industries.
CANUSB Devices
The document lists several CANUSB models with varying capabilities, such as single or dual CAN channels, error frame detection, and level measurement. These devices are used for vehicle diagnostics and support standardized vehicle access via D-PDU-API and SAE J2534 API.
Protocol Stacks
The document highlights the availability of various protocol stacks like DoIP, UDS, and J1939, which are essential for communication in automotive applications. These stacks are developed according to international standards and can be customized for specific requirements.
CANexplorer 4 Software
This software is a modular, intuitive tool for analyzing CAN networks. It supports user-defined measurement setups, data processing, and visualization. Key features include support for CANopen and J1939 protocols, data abstraction, and the ability to handle raw CAN data.
COMhawk® Devices
COMhawk® and COMhawk® xt are control devices for communication and diagnostic tasks, featuring multiple interfaces such as CAN, Ethernet, and WLAN. They are designed for rugged environments and support a wide range of applications in automotive and automation sectors.
Technical Specifications
The document provides detailed technical data for each device, including operating systems, CPU requirements, memory specifications, and environmental conditions. It also includes information on supported hardware and software features.
Applications and Use Cases
The tools and devices described are used for vehicle diagnostics, data logging, communication interfaces, and telemetry tasks. They are suitable for use in complex automotive systems and can be customized for specific project requirements.
Overview
The document provides detailed technical specifications and applications for the COMhawk® xt and COMhawk® xt light devices, as well as the IoT Device Manager and IoT Analytics Manager tools. These products are designed for telemetry, diagnostics, and data management in automotive and industrial environments.
COMhawk® xt
This device serves as a versatile telemetry and diagnostic gateway, supporting various communication standards. It features a powerful ARM Cortex A9 processor, optional GNSS receiver, and a range of connectivity options including Ethernet, WLAN, and 2G/LTE. The device is robust, with an IP69K protection rating, and operates within a temperature range of −20 °C to +70 °C.
Technical Specifications
The COMhawk® xt includes up to 4 CAN interfaces, a BroadR-Reach Ethernet interface, and optional sensors such as a three-axis accelerometer and temperature sensor. It operates on a Linux OS, facilitating OEM application development.
COMhawk® xt light
A cost-effective version for simpler telematics tasks, featuring a single CAN channel with J1939 protocol support and 2G/LTE connectivity. It is suitable for both mobile and stationary applications, with an IP67 protection rating and an operating temperature range of −30 °C to +70 °C.
IoT Device Manager
A cloud-based platform for managing telematics units, enabling live data monitoring, over-the-air updates, and telemetry data storage for analysis. It supports secure data transfer and can be customized for OEM-specific branding.
IoT Analytics Manager
This tool provides data visualization and analysis capabilities, allowing OEMs to configure dashboards and monitor live data. It supports secure data transfer and can be integrated into existing infrastructures.
Applications
The document highlights the use of these tools and devices in automotive diagnostics, vehicle lifecycle support, and industrial automation. The eControl nano and eControl micro are also discussed as control systems for industrial environments, featuring robust designs and multiple communication interfaces.
Overview
The document provides detailed technical specifications and features of various automation control systems, including eControl micro, eControl mIO xt, ePC, and IPC-4. These systems are designed for industrial automation applications, offering a range of functionalities and interfaces to meet diverse operational needs.
eControl micro- Features a CANopen master functionality for optimal control of IOs and drives.
- Technical specifications include a Freescale 400 MHz CPU, 128 MB RAM, and expandable memory via a microSD card up to 32 GB.
- Supports CODESYS programming according to IEC 61131-3.
- Offers a variety of robust IO modules and expansion capabilities.
eControl mIO xt- Equipped with a 10.1" touch display and a motion sensor for energy efficiency.
- Includes multiple interfaces: 2× CAN, 2× Ethernet, USB, and digital/analog inputs and outputs.
- Supports EtherCAT and OPC UA for network configuration.
- Technical specifications include an IMX6 Quad Core CPU, 1 GB RAM, and a Linux operating system.
ePC- A modular embedded platform with a design principle allowing extensions without altering the basic system.
- Features Atom-CPU with passive cooling and a full metal housing for EMC protection.
- Includes interfaces like CAN, Ethernet, IOs, CFast, DVI, and USB.
- Offers Link2Go for easy addition of extension modules.
IPC-4- Designed for scalability and performance in industrial environments.
- Features include multiple interfaces, scalable CPU and RAM, and robust design for harsh conditions.
- Technical specifications include options for Intel Celeron M and Core 2 Duo processors, up to 4 GB RAM, and various interface options.
Key Features Across Systems- Support for various industrial protocols and standards, including CAN, EtherCAT, and OPC UA.
- Robust design suitable for harsh industrial environments.
- Modular and scalable architecture for flexibility and adaptability.
- Energy-efficient operation with integrated motion sensors and passive cooling options.
Overview
The document provides detailed technical specifications and features of various industrial automation products, including IPC-4, eControl terminal, Panel-PC 8000, and IO Modules. It covers aspects such as hardware specifications, interfaces, safety features, and operational capabilities.
IPC-4 Specifications
The IPC-4 series includes models with different Intel processors, ranging from 600 MHz Intel Celeron M to 2.16 GHz Intel Core2Duo. It supports various data transmission standards and interfaces, including RJ45, VGA, USB, and DVI.
eControl Terminal
This is a mobile explosion-proof terminal designed for hazardous areas, featuring a 7'' touch display, Intel Atom CPU, and Windows Embedded 7 OS. It offers a robust design with IP54 protection, RFID capabilities, and a battery life of up to 6 hours.
Panel-PC 8000
A robust terminal for machine control and HMI purposes, equipped with a 1.1 GHz Intel Atom processor, 512 MB RAM, and a 7'' display. It supports flexible mounting options and various interfaces, including USB and Ethernet.
IO Modules
The document details several IO modules like DIO32, DI32, and Multi-IO, highlighting their capabilities in handling digital and analog signals. These modules feature galvanically isolated inputs, high process reliability, and are designed for use in complex machine networks.
Technical Data
Each product section includes comprehensive technical data such as CPU specifications, memory, interfaces, operating conditions, and protection classes. The document also provides order information and pin assignments for various modules.
Overview
The document provides detailed technical specifications and features of various IO modules used in industrial automation, focusing on network surveillance, safety measures, and CAN interface integration.
Guarding Capability
The IO modules include a guarding capability integrated for network surveillance. A relay contact serves as an additional safety measure, and the module enters STOP-mode if guarding by the master is absent.
CAN Interface
The integrated CAN interface complies with DS 301 and 401 standards, ensuring flexible use in CAN bus networks. All interfaces adhere to ISO 11898 standards.
Power Supply
The Multi-IO is powered by 24 V with reverse polarity protection and EMC circuit protection against short overvoltage peaks.
Switching Options
Digital outputs can be configured with Highside or Lowside switches, toggling supply voltage to load.
Pin Assignment
Detailed pin assignments are provided for inputs and outputs, including bridging options for voltage connections.
Technical Data
Specifications include CPU type, CAN interface details, terminal block connections, operating system display, dimensions, weight, protection class, temperature ranges, humidity, power supply, and consumption.
Digital Inputs and Outputs
The document specifies the number of inputs and outputs, circuit types, potential isolation, switching levels, input/output currents, signal delays, and sampling frequencies.
Analog Inputs and Outputs
Details include the number of inputs/outputs, resolution, potential isolation, voltage ranges, and filter circuitry.
Quality Assurance
Emphasis on high-quality standards and certifications to ensure customer satisfaction and long-term relationships.
Super-IO Module
Features 160 digital inputs and 192 digital outputs, suitable for CAN networks with high process reliability and short conversion times.
IAO08 Module
An analog output module with 8 outputs, designed for high process reliability and continuous operation in complex networks.
IDI32 Module
A digital input module with 32 channels, featuring robust connections and galvanic isolation for safety-relevant environments.
eControl-IO Module
Designed for flexibility in fieldbus networks, supporting rapid process changes with existing resources and numerous expansion options.
Overview
The document provides detailed technical specifications and features of various IO modules used in industrial automation, focusing on CAN interfaces and related components.
Main Components- Master Module: Central to the eControl IO system, featuring 16 digital inputs and outputs, 2 analog inputs and outputs, and a microcontroller for system control. It includes LED indicators and RJ45 ports for CAN bus connectivity, with settings adjustable via DIP switches.
- Expansion Options: Allows connection of up to six additional IO modules, including motor, analog, digital, and temperature modules, with automatic addressing.
- Rugged Design: Features robust Phoenix clamps and an aluminum housing for durability.
Technical Specifications- Digital Inputs/Outputs: 16 each, with specific voltage and current ratings, and protection against thermal overload.
- Analog Inputs/Outputs: 2 each, with a 10-bit resolution and specified voltage/current ranges.
- Environmental Conditions: Operating temperature from 0°C to 60°C, with extended ranges available, and storage temperature from -20°C to 70°C.
- Power Supply: 24 V ±10%, with specific connection requirements.
Embedded-IO Features- Design: Cost-effective with high performance, suitable for control cabinet installation.
- CANopen Protocol: Supports DS 301 and DS 401 standards, with baud rates up to 1 Mbit/s.
- Interfaces: Compact design with front panel access to interfaces, LEDs, and switches.
Additional Modules- IPC-4: A master unit for automation systems, offering scalable performance and multiple interfaces.
- TM-PT100/1000-L: Temperature measurement module supporting up to 8 sensors, with flexible connection options and fast measurement capabilities.
- EC-DIO32: Digital module with 32 configurable inputs/outputs, featuring a 16-bit microprocessor and designed for flexible fieldbus networks.
Conclusion
The document outlines a comprehensive range of IO modules and components designed for industrial automation, emphasizing flexibility, robust design, and compliance with industry standards.
Overview
The document provides detailed technical specifications and features of various industrial automation modules, including the EC-DIO32 RM35, CAN-RS232 Interface Converter, RS422 Multiplexer, IGI 16, and Relay Module. These modules are designed for flexible and efficient process automation in industrial settings.
EC-DIO32 RM35- A digital 24 V remote IO module with 32 freely configurable inputs and outputs, divided into four blocks of eight interfaces each.
- Features include potential isolation via optocouplers, a sampling frequency of 2.5 kHz, and a signal delay of less than 100 μs.
- Equipped with EtherCAT and CAN interfaces for decentralized communication, and diagnostic features for monitoring power levels and switching habits.
- Compact aluminium housing with IP20 protection and integrated top hat rail mounting.
CAN-RS232 Interface Converter- Provides up to four RS232 channels with D-Sub9 plugs, compliant with CANopen specification.
- Features a 16-bit microcontroller and galvanically isolated CAN interface according to ISO 11898.
- Compact aluminium housing with IP20 protection, suitable for control cabinet installation.
RS422 Multiplexer- 24 V module with 10 inputs for incremental encoders, designed for TS35 top hat rail mounting.
- Features include a maximum baud rate of 500 kHz and a compact aluminium housing with IP20 protection.
IGI 16- Designed for capturing positioning data with 16 incremental encoder inputs, compliant with CANopen specification.
- Features a 16-bit microcontroller and a CAN interface with galvanic isolation.
- Compact aluminium housing with IP20 protection, suitable for control cabinet installation.
Relay Module- Controls up to eight heating cartridges with 400 V, featuring high process reliability and short conversion times.
- Equipped with an ARM7 microcontroller and a CAN interface according to ISO 11898.
- Compact housing with IP20 protection, designed for top hat rail mounting.
General Features- All modules are designed for easy integration into existing systems, with configurable inputs and outputs, and robust interfaces for reliable operation.
- Diagnostic features and status LEDs provide real-time monitoring and error detection capabilities.
- Modules comply with relevant industrial standards and offer flexibility for various automation applications.
Overview
The document provides detailed technical specifications and features of various industrial automation products from Sontheim, including the mSiEcomTCtt, iMX6, SMC100, MC105, and EvoPrint® systems. These products are designed for use in harsh environments and offer a range of functionalities suitable for industrial applications.
mSiEcomTCtt
This is a compact Computer-on-Module featuring an Intel Atom processor, suitable for harsh environments with an extended temperature range of -40 °C to +85 °C. Key features include COM Express mini, Type 10, multiple interfaces (3x PCI Express, 6x USB 2.0, 1x CAN interface), and onboard LAN. It supports up to 2 GB DDR2-800 RAM and is ideal for mobile embedded systems.
iMX6
The iMX6 is an ultra-energy-saving Computer-on-Module based on ARM technology, offering scalable performance with Freescale i.MX6 processors. It supports up to 4 GB DDR3 memory and features numerous interfaces, including 3x USB 2.0 and 3x PCIe. It is designed for a wide temperature range and is suitable for various industrial applications.
SMC100
The SMC100 is a stepper motion controller for bipolar 2-phase stepper motors, featuring a compact aluminium housing with IP20 protection. It offers free configuration and storage of operating data, with safety features like an emergency-stop function. It supports up to 10 A phase current and includes a CAN interface.
MC105
The MC105 is a motion controller for up to four DC motors, providing high ease of use with integrated logic for operation data management. It features safety functions, including an emergency stop, and supports EtherCAT fieldbus. The housing is compact with IP20 protection, and it supports 24 V DC motors up to 5 A.
EvoPrint®
EvoPrint® is an industrial printing system that integrates seamlessly into existing processes. It supports HP Inkjet Technology and offers features like active speed compensation and direction detection. The system is robust, with a maximum print speed of 180 m/min at 300 dpi resolution, and is suitable for various industrial applications.
Product Life Cycle and Customer Support
The document outlines the comprehensive product life cycle, including design, development, production, integration, and support phases. This approach ensures close customer support and enables agile responses. Services offered include individual prototypes, series deliveries, and customized solutions.
MDT® 2.0 - Modular Diagnostic Tool
The MDT® 2.0 is a standardized tool for accessing machine data, supporting ODX and OTX standards, and featuring an OPC UA server and client. Key features include high-performance runtime, multi-platform support, and innovative machine park monitoring. It allows for the creation and implementation of test bench workflows and ensures data reusability and integration into broader environments.
CANexplorer 4 - Field Bus Analyzing Software
CANexplorer 4 is a modular, intuitive software for analyzing CAN networks in machines and vehicles. It supports user-defined measurement setups, modular design, and protocol support for CANopen and J1939. The software offers data processing, visualization, and abstraction capabilities, allowing for comprehensive analysis and monitoring of CAN data.
eSys-IDC4E1 - CAN-to-Ethernet Gateway
The eSys-IDC4E1 gateway connects different CAN buses via IP networks, featuring a robust design with four galvanically isolated CAN interfaces and an Ethernet connection. It includes diagnostic functions, error frame detection, and supports the SAE J2534 API for higher-level protocol implementation.
COMfalcon® - CAN Interface
COMfalcon® is a powerful CAN interface with WLAN/LAN connectivity, offering four independent CAN channels and optional features like data logging and scripting. It is designed for monitoring, flashing, and analyzing CAN networks, with a rugged housing and error frame detection capabilities.
Overview
The document provides a detailed description of the Sontheim Modular Diagnostic Tool Chain, focusing on various diagnostic solutions for automation applications. It highlights the integration of hardware and software for CAN data visualization, network control, machine diagnostics, and ECU flash processes.
COMfalcon®
This section introduces the COMfalcon®, a modular diagnostic tool with features like CAN data visualization, parameterization, and machine diagnostics. Key specifications include a Freescale PowerPC CPU, 64 MB RAM, and multiple interfaces (CAN, RS232, RS485, RS422, LAN, WLAN). The device supports baud rates from 50 Kbit/s to 1 Mbit/s and operates within a temperature range of -20 °C to +60 °C.
COMfalcon® plus
An enhanced version of the COMfalcon®, the COMfalcon® plus offers additional features such as WLAN/LAN connectivity, optional Bluetooth, and LUA scripting for embedded applications. It supports error frame detection and ID-based level measurement, crucial for diagnosing network issues like short circuits.
CANfox®
The CANfox® is a fieldbus-to-USB adapter designed for flexibility and cost-effectiveness. It includes a galvanically isolated CAN interface and an RS232 channel, supporting baud rates up to 1 Mbit/s. The device is compatible with various Windows operating systems and offers hot plug and play functionality.
CANUSB
A popular interface device, the CANUSB connects PCs or notebooks to CAN buses. It features shock-resistant housing, optional error frame detection, and supports both CAN 2.0 A and B standards. The device is suitable for a wide range of operating systems and offers a maximum data transfer rate of 1 Mbit/s.
PowerCAN-PCI
This section describes the PowerCAN-PCI V2, a high-performance CAN controller card for PCs with PCI slots. It features two galvanically isolated CAN channels, a Freescale Coldfire microcontroller, and supports transmission performance of 1 Mbit/s at 90% bus load.
Conclusion
The Sontheim Modular Diagnostic Tool Chain provides versatile and robust solutions for automation diagnostics, offering a range of interfaces and features to meet diverse application needs.
Overview
The document provides technical specifications and features of various automation and connectivity products, including CAN interface cards, the CIN board variant, and the IoT Device Manager. It highlights their capabilities, technical data, and application areas.
1. PowerCAN-PC- Memory: Equipped with 8 MB RAM and 2 MB flash memory, suitable for complex fieldbus-controlling tasks.
- CAN Interface: Features two galvanically isolated CAN channels with a transfer rate of up to 1 Mbit/s, supporting mixed mode with 11-Bit and 29-Bit identifiers.
- Error Frame Detection: Includes logic for detecting and counting error frames to identify intermittent errors.
- Technical Specifications: Utilizes a Freescale Coldfire CPU, operates within 0 °C to +60 °C, and complies with ISO 11898 standard.
2. CIN Board Variant- Key Features: Includes a Freescale microcontroller, extensive software support, and is suitable for harsh environments.
- Interfaces: Offers four CAN interfaces, two single-wire CAN, eight digital inputs and outputs, and supports Ethernet and I²C.
- Error Frame Detection: Similar to CANUSB, it detects error frames for network monitoring.
- Technical Specifications: Operates from -20 °C to +85 °C, with options for 32 MB, 64 MB, or 128 MB RAM.
3. IoT Device Manager- Key Features: A cloud-based platform for managing telematics units, offering live data monitoring, fast data consumption analysis, and over-the-air updates.
- Data Management: Supports telemetry data storage for QA statistics, usage statistics, and service interval planning.
- Integration: Can be hosted on Sontheim's server or integrated into existing customer infrastructure, ensuring secure data transfer with SSL/TLS certification.
Contact Information
For inquiries, contact Sontheim Industrie Elektronik GmbH or Sontheim Electronic Systems L.P. via the provided phone numbers and email addresses.