1. Catalogs
  2. Sonobond Ultrasonics
  3. ultrasonics for metals

ultrasonics for metals

ultrasonics for metals

ultrasonics for metals

Product catalog summary
Introduction
Sonobond Ultrasonics, a leader in ultrasonic metal welding technology, offers a range of equipment known for its unique performance advantages and reliable results. The company, originally Aeroprojects, pioneered ultrasonic welding and holds over 150 U.S. patents.

Product Line
  • SonoWeld®: Capable of welding up to 10 stranded wires to a multi-connection terminal in a single pulse.
  • SpliceRite™: Welds dissimilar metals with high conductivity and handles tin-coated or oxidized wires without pre-treatment.
  • WeldMaster™: The most powerful ultrasonic spot welding system for wire-to-terminal and wire-to-wire welds up to 48mm².
  • Foil Splicer™: Splices aluminum and copper foils to create metallurgically bonded seam welds.
  • Tube Terminator™: A hand-guided system for crimping and sealing copper and aluminum tubing without brazing.

Technological Advantages
Sonobond's patented Wedge-Reed system combines high vibratory force with low amplitude ultrasonics, ensuring reliable and accurate welds. The equipment allows for quick tooling changes, reducing downtime and operating costs.

Unique Features
  • Processes various metals including tin-coated wire, aluminum, copper, and dissimilar metal combinations.
  • Welds wire cross sections up to 48mm².
  • Offers precision welds with the Wedge-Reed bonding system.
  • Stores over 250 weld protocols and provides digital displays and automatic frequency control.

Customer Testimonials
Customers praise Sonobond for its reliability and cost-effectiveness. Testimonials highlight the strong, airtight welds and reduced production time achieved with Sonobond equipment.

Free Sample Welds
Sonobond offers free sample welds to help determine the suitability of ultrasonics for specific manufacturing processes, backed by exceptional customer service and technical support.
See more

Catalog excerpts

ultrasonics for metals-1

The First Name in Ultrasonics for Metals

 Open the catalog to page 1
ultrasonics for metals-2

When it comes to ultrasonic metal welding, nobody beats the unique performance advantages and the dependable results of Sonobond’s line of equipment. From versatile hand-guided systems to state-of-the-art microprocessor controllers, Sonobond Ultrasonics® delivers precision welds for virtually every application. Sonobond (formerly known as Aeroprojects) pioneered the application of ultrasonic welding and received the first patent for ultrasonic metal welding in 1960. Today, Sonobond Ultrasonics, headquartered in West Chester, Pennsylvania, has over 150 U.S. patents and is known worldwide as a...

 Open the catalog to page 2
ultrasonics for metals-3

welding system that combines high vibratory force with low amplitude ultrasonics. This stateof-the-art technology provides the most reliable, repeatably accurate welds of any ultrasonic welder in the industry. And with tooling changes that can be completed in a minute or less, without recalibration, Sonobond’s welders dramatically reduce downtime to help cut operating costs. Compare Sonobond’s equipment to other ultrasonic units. You’ll find Sonobond offers the only ultrasonic welders that can… •Process tin-coated wire and terminals – as well as aluminum, copper, nickel alloys, precious metals,...

 Open the catalog to page 3
ultrasonics for metals-4

• Produce solid state metallurgical bonds with the lowest voltage drop and energy consumption. • Eliminate bending stress by positioning the line of force directly over the welding surface. “A set of Sonobond tooling costs under $1,000, whereas others can cost 3 or 4 times that amount. The tooling wear with Sonobond’s equipment is much less than with other welders. Sonobond’s equipment costs less and runs a lot longer.” Tibor Maknyik, Manufacturing and Tooling Manager, Electro-Canada Our customers say Sonobond outperforms other brands Manufacturers prefer the reliability and precision performance...

 Open the catalog to page 4

All Sonobond Ultrasonics catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.