
The Sonobond SureWeld 20 Ultrasonic Plastics Welder provides exceptional performance for bonding large plastic parts or hard-to-weld materials. The SureWeld 20 system consists of a rugged welding press and a heavy-duty 1000- to 3000-watt power supply. High power output at a 20 kHz welding frequency enables the SureWeld 20 to achieve superior performance in the toughest plastic assembly, metal fastener insertion and textile fabrication.Sonobond custom configures welding horns and nests orfixtures for optimum SureWeld 20 performance with each customer's specific application. It can easily be equipped with tooling for welding, inserting, degating, staking, and swaging/forming. > ٕ A rigid rectangular support column eliminates deflectioneven at the full 660 lb. force level Built-in leveling feature in the base with ՓT slot and toeclamps for fixture holding. No more shims to level the nestԕ Easy changeover of converter/booster/horn. Simply loosenbolt and open cover to remove or replace Full 360-degree rotation of converter/horn to align hornՕ Full range of boosters Flush-mounted pressure gage with English and metricunits and precision locking regulatorՕ Calibrated flow control for downspeed control Crossed roller slide in actuator and precision dovetail slidebetween actuator and support columnՕ Actuator stroke of 3.9 inches with precision downstop andeasy-to-read scale Available with standard or microprocessor-controlled PCSpower suppliesՕ Available with or without distance-measuring device for PCS systems Available as a full press or as actuator only for integrationin your automated line SureWeld 20 Ultrasonic Plastic Welding Systemwith PCS power supply >
Open the catalog to page 1The Sonobond SureWeld 35 Ultrasonic Plastics Welder provides exceptional performance for bonding assemblies which require delicate handling. The system consists of the MP 351 welding press and a 400-, 600-, or 900-watt power supply. Welding horns and nests or fixtures are custom configured for optimum welding performance in each cus- tomer's specific application. The SureWeld 35 assembler (at about one half the size of a typical 20 kHz system) uses 35 kHz welding frequency to achieve superior performance when welding delicate plastic assemblies, inserting metal fasteners or joining plastic films...
Open the catalog to page 3The Sonobond SureWeld 70 is the perfect tool for precision cutting and bonding of delicate plastic components and light- weight synthetic materials. It is ideal for bonding plastic to plastic and for bonding plastic to synthetic fabrics and films.The SureWeld 70 features a unique, high frequency designthat provides superior control and accuracy in handling minia- ture components. The unit directs high frequency vibrations (70 kHz) to the surface between two components that are to be joined. This causes a strong molecular bond to be formed that is often as strong as the parent materials themselves....
Open the catalog to page 5Microprocessor PCS system, similar to above plus: > The SLseries also provides: Permits control of the weld by time or energy Օ Permits storage and recall of up to 40 weld protocols Data transfer from time to energy mode Օ System check/fault indicator Access codes for service and testing Օ RS-232 port permits communication with printer or computer Sonobond SureWeld Electronic timer selection Օ A two-line LCD display and keypad Digital display of parameters Օ Test function for digital display of frequency and power Electronic amplitude selection which reduces the need for booster changes to control...
Open the catalog to page 6The Sonobond SureWeld 20 Integrated Ultrasonic Welder is ideal for manufacturers seeking a basic, low-priced weld- ing unit. It is also an excellent model for those wishing to introduce ultrasonic welding into their production process. The SureWeld 20 Integrated Welder consists of a rugged welding press with the power supply located in the welding head. Because of its integrated construction, this model requires less bench space than welders with separate power supplies. Nevertheless, the unit's high power 20 kHz fre- quency output can accommodate even the toughest plastic assembly, metal fastener...
Open the catalog to page 7The SureWeld 20 Integrated Welder is ideal for bonding thermo-plastic parts. It can weld, stake, rivet, insert metal fasteners, and spot weld plastic assemblies in just seconds. This makes it especially useful in the automotive, appliance, packaging, toy, and housewares industries. An additional application is the sealing, embossing, and cutting of synthetic textiles and nonwovens. > Sonobond SureWeld 20 Integrated Welders (1,000 and 1,500watts) come with these standard features: Automatic frequency control (no manual tuning) Օ LEDbar graph for load power Parts counter Օ Ultrasonic/Test function...
Open the catalog to page 8Machine Builder's Modules offer Original EquipmentManufacturers a viable, more affordable alternative to incorpo- rating actuators into specialized ultrasonic welding equipment and custom machinery.These compact modules fulfill the same function as actuators.Yet they offer increased flexibility for automation projects in which space is at a premium. This makes them ideal for manu- facturing a variety of special products in a wide range of categories. The units are available for either 20 kHz or 35 kHz generators. They can also be equipped with distance measuring capabilities. Sonobond Machine...
Open the catalog to page 921.21 (539) Sonobond Machine Builder's Modules are uniquely suitedfor convenient integration with a wide variety of special purpose machines. This makes them ideal for numerous OEM applications especially those requiring economies of space. For example, Machine Builder's Modules can be integratedinto specialty automation equipment used in the manufac- ture of plastic assemblies for automotive parts, toys, water containers and jugs, filters, and electronic packages. Additional OEM applications include equipment for the production of housewares, electrical items, cosmetics, and medical products....
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