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Ultrasonic Metal Machinery

Ultrasonic Metal Machinery

Ultrasonic Metal Machinery

Product catalog summary
General Description
Sonobond Ultrasonics has developed the Model MS-5010PV Ultrasonic Photovoltaic (PV) Modular System to support alternative energy sources by enhancing the manufacturing process of solar cells. This system is crucial for welding aluminum strips to the metallized glass on PV cells, creating interconnects that form an array capable of generating practical electrical power. The system is designed for integration into assembly systems and includes an ultrasonic head with a rotatable welding disk and a power supply featuring automatic tuning control.
Features and Benefits
  • Creates interconnects that generate sufficient voltage and current for electrical power.
  • Reliably welds aluminum foil to metallized glass without melting or distorting materials.
  • Integrates easily into production lines, with welding speeds averaging 3 meters per minute.
  • Produces clean welds without excessive heat or consumables like fluxes or solder.
  • Handles foils up to 0.08 mm thick and splices foil as thin as 0.004 mm.
  • No cleaning required before or after welding.
Specifications
  • Welding Head: 100 watts, 120 volts at 10 amps, 50/60 cycle, 50 kHz frequency, maximum clamping force of 20 lbs.
  • Welding Rate: Up to 5 meters per minute depending on alloy thickness.
  • Power Supply: Automatic frequency control, low energy consumption, easy operation.
Theory of Operation
The system uses mechanical vibratory energy to produce seam welds in the solid state, ensuring no melting occurs. The weld structure is similar to the parent material, providing joint strengths close to 100% of the parent metal strength.
Advantages
The MS-5010PV system offers high reliability and performance, easily integrating into automated equipment for consistent, high-quality splicing of thin foils.
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Catalog excerpts

Ultrasonic Metal Machinery -1

Sonobond Ultrasonics is responding to concerns about globalwarming and higher energy costs by developing technology that supports alternative energy sources.The Sonobond Model MS-5010PV Ultrasonic Photovoltaic (PV)Modular System plays a key role in the manufacture of the solar cells that constitute solar panels. It is used by the worlds leaders in photovoltaic panel manufacturing to weld aluminum strips to the metallized glass on PV cells. The resulting interconnects between the PV cells produce an array that has sufficient voltage and current to provide a practical source of electrical power.The Model MS-5010PV is intended for integration into a customerҒsassembly system. It consists of an ultrasonic head with a rotatable welding disk and a power supply. The head has a keyed shaft which can be used to rotate the welding disk at the same speed as the advancing photovoltaic panel. The systems power supply features a solid state frequency converter and automatic tuning control. There is typically a Sonobond module at each side of the traversing panel. The Sonobond Ultrasonic Photovoltaic Modular System can successfully weld at speeds of up to 5 meters per minute, depending on the foil alloy and thickness. > ҕCreates interconnects between PV cells that generate an array withsufficient voltage and current to provide a practical source of electrical powerReliably welds aluminum foil to the metallized glass on PV cells ՕEasily integrated into production line systems for PV cell manufacturingDoes not melt or distort materials or crack the glass panels in thePV cellsՕOutpaces other assembly methods with welding speeds of about 3meters per minute on averageProduces no excessive heat and uses no fluxes, tapes, solder, orother consumablesՕProduces neat, clean welds in foils up to 0.08 mm (0.003 inch)thickSplices foil as thin as 0.004 mm (0.00017 inch) thick ՕNo cleaning required before or after the weld is made The MS-5010PV, used to weld aluminum stripsto the metallized glass on PVcells, is intendedfor integration into an assembly system. (continued on other side) >

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Ultrasonic Metal Machinery -2

(continued from other side) 0.00017 inch (0.004 mm). The units low amplitude, 50 kHz designyields a relatively inconspicuous metallurgical splice with linear conformity from edge to edge.No other foil splicer is so perfectly designed for welding the metallizedglass on PV cells. The worldҒs leaders in photovoltaic panel manufac- turing are among the customers successfully using Sonobonds MS5010-PV modular systems. ҕPower supply features automatic frequency control for stable operationWelding head has rotatable disk tip ՕLow energy consumption (100 watts) Requires only minimal training and is easy...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.