Ultrasonic Filter Machinery
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The Sonobond SeamMaster provides rapid sealing, sewing, and trimming of synthetic fabrics without thread, glue, or other consum- ables. Although similar in appearance and operation to traditional sewing machines, the SeamMaster High Profile bonder has a higher clearance between the wheel and the horn, making it ideal for hand- guided applications with tight tolerances, or when working around curves. Ultrasonic bonding with the SeamMaster eliminates needle and thread breakage, thread color changeover and thread unraveling problems. And with production speeds up to 4 times faster than sewing, heat sealing and adhesive machines, the SeamMaster is highly cost-effective.Sonobondْs SeamMaster is designed for specialized applications inthe textile, apparel and engineered fabrics industries. A variety of interchangable pattern rollers are available for slitting, embossing, and stitching,Ӕ as well as custom pattern wheels designed by Sonobond engineers. The SeamMaster performs in one quick pass saving time, labor, and material. Seams bonded by Sonobonds SeamMaster are so perfectly fused and sealed that they can be used to help comply with OSHAҒs regulations for barrier seams. The SeamMaster seals, sews, and trims synthetic patterns injust one pass. Special fixturefor weldingpleated filters. The SeamMaster HighProfile Bonder providesgood clearance for bulkyfabrics or hand-guidedoperations. > Seams, trims, and seals without thread, glue, or other consumablesՕ Quick and efficient. Performs four times faster than conventionalsewing machines and ten times faster than adhesive methods Larger wheel and high clearance above the bench allows forincreased access for hand-guided operationsՕ Available as modular units for integration into production lines Requires only one pass through the machine Օ Virtually eliminates fraying or unraveling of bonded edges and seams More efficient than sewing, heat sealing, or glue machines Օ Features a wide selection of interchangeable roller patterns for seaming, hemming, embossing, and printing Requires minimal training to operate Օ Combines several labor-intensive operations into one saving timeand money֕ Helps meet OSHA regulations for barrier seams in medical apparel Exclusive SoftSeam > TM process produces seams that are soft andsmooth against the skin >

The Sonobond SeamMaster offers a production alternative for joining and slitting synthetic fabrics. Materials best suited for ultrasonic bonding are 100 percent synthetic or blends with up to 40 percent natural fibers.Materials that can be used on the SeamMaster Series of ultrasonicbonders are polypropylene, polyester, nylon, acrylics, vinyls, PVC, and thermoplastic urethanes that are constructed as wovens, nonwovens, knits, films, and laminates. Products include draperies, window shades, garments, blankets, filters, awnings, athletic accessories, automotive seats and carpets, banners,...

The PlungeBonder is adaptable to a wide variety of applications, including aquarium, box, HEPA-rated, and automotive air filters; oil absorbers; and various plastic assemblies and packaging, including blister packs. > The SLSeries provides: Power supplies can be mounted on the side of the unit witha special bracket or can sit separately. Sonobond SureWeld Electronic timer selection Օ A two-line LCD display and keypad Digital display of parameters Օ Test function for digital display of frequency and power Electronic amplitude selection, which reduces the need for booster changes to control...

- step process, which results in a complete 360ٰweld between the bag and the plastic ring, is completed in less than ten seconds. / 6 of the circle. The center fixture thenrotates 60and the heads close in again, welding the remaining bag segments. The heads retract, allowing the operator to unload the finished bag. The two > The RingMaster is a highly efficient ultrasonic bonder developed for manufacturers of bag filters for chemical and industrial liquid applications. Using three 20 kHz ultrasonic modules and 1500 B ag system is designedwith three welding modules spaced 120аapart around a...

The Sonobond RingMaster isused for applications requiring bonding of felted filter media to circular plastic components. Using ultrasonic technology, the equipment produces a depend- able 360ٰbond, creating heavy- duty bags for chemical and liquid filtration applications. Filter components produced by Sonobonds RingMaster are used in a variety of industries, including food, paper, pharma- ceuticals, and petroleum, for applications such as removing undispersed solids, filtering condensate, and removing plastic fines from water. > Ultrasonic bonding is accomplished by channeling...

The Filter Collar Bonder is a bench-mounted, single-unit version ofSonobonds award-winning 3-module RingMasterҙ unit. The Filter Collar Bonder uses one 20 kHz ultrasonic module and a 1500-watt power supply. It is ideally suited for low-production applications involving filter bag assemblies utilized by the food, paper, pharma- ceutical, and petroleum industries. The welding process is completed in six steps, creating a dependable 360 bond in as little as 45 seconds. No adhesives, thread, or other consumables are used in the bonding process. This unit has been engineered to permit quick,...

The Sonobond Filter Collar Bonder is ideal for bonding filter media to circular plastic components. By means of ultrasonic technology, the equipment creates a dependable 360ٺ bond suitable for heavy-duty bags utilized in chemical and industrial liquid filtration applications. Filter components produced by Sonobonds Filter Collar Bonder are used in a variety of industries, including food, paper, pharmaceuticals, and petroleum. Applications include removing undispersed solids, filtering condensate, and removing plastic fines from water. > Ultrasonic bonding channels high- frequency vibrations...