40 kHz ultrasonic spot welding systems ACTUATORS FEATURES • Pneumatic Actuation • Patented 90° Self-Orienting Keyed Horns and Tips • Single Piece, Dual Nodal Mount Horn and Booster Stack • Precision Micrometer Stack Up and Down Stops • Independent Horn and Converter Air Cooling Flow Control • Pre-Lubricated and Sealed Linear Bearings MWB40 Actuator on Integral Base Sonics’ 40 kHz ultrasonic metal welding systems consist of an actuator (available as a stand-alone unit or on a plate or a base, as shown above) and a power supply, the MX or MSC series, as shown below. POWER SUPPLIES MODELS MXC Remote Impulse Actuation MXT Time Based Weld Mode MX Series Power Supplies MXE Time and Energy Based Weld Modes MSC SmartControl with Time, Energy and Height-Based Weld Modes MSC SmartControl Power Supplies Sonics’ 40 kHz power supplies come in 2 versions, the MX Series, with standard keypad operation and the SmartControl (MSC) Series with full color touch screen controls. The features of the models are compared below. POWER LEVELS • 400 Watts Peak Power • 800 Watts Peak Power POWER SUPPLY FEATURES POWER SUPPLY FEATURES Microprocessor Controlled Color Touch Panel Operator Screen Automatic Frequency Tuning Weld Cycle Graph Chart Screen Digital Amplitude Control Weld Teach Mode Digital Force Triggering Weld Sequence Mode Weld Time Delay Setting Amplitude and Pressure Ramping Afterburst Time Setting Timed Converter and Horn Air Cooling Cycle English and Metric Weld-to Height Settings Digital Stack Wattage Display Password Protected Four-Level User Access Digital Stack Frequency Display Serial Printer Port Connection Weld Cycle Counter Soft Start Overload Protection Circuitry Bar Code Scanner Connection Load Regulation Circuitry Upper and Lower Weld Mode Limit Settings

system options EKIT: SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop X-Y Adjustable Fixture Anvil * Add Approximately 2.5" (63 mm) for Secondary Booster SmartControl Bar Code Scanner specifications Actuator Data: MWA40 Actuator Weight: 28 Lbs. (12.7 kg) MWP40 Actuator on Plate Weight: 40 Lbs. (18.1 kg) MWB40 Actuator on Integral Base Weight: 69 Lbs. (31.2 kg) Pneumatic Requirement: 80 PSI Clean and Dry Air Service Secondary Booster: Aluminum or Titanium Secondary Booster Smart Program: SmartControl System PC Interface Program Low Profile Power Supply...