20 kHz ultrasonic spot welding systems ACTUATORS FEATURES • • • • • • • Pneumatic Actuation Rigid I-Beam Cast Center Frame Patented 90° Self-Orienting Keyed Horns and Tips Single Piece, Dual Nodal Mount Horn and Booster Stack Precision Micrometer Stack Up and Down Stops Independent Horn and Converter Air Cooling Flow Control Pre-Lubricated and Sealed Linear Bearings MWB20 Actuator on Integral Base Sonics’ 20 kHz ultrasonic metal welding systems consist of an actuator (available as a stand-alone unit or on a plate or a base, as shown above) and a power supply, the MX or MSC series, as shown below. POWER SUPPLIES MX Series High Profile POWER LEVELS • 1500 Watts Peak Power • 2500 Watts Peak Power • 4500 Watts Peak Power Remote Impulse Actuation Time Based Weld Mode Time and Energy Based Weld Modes SmartControl with Time, Energy and Height-Based Weld Modes POWER SUPPLY FEATURES Sonics’ 20 kHz power supplies come in 2 versions, the MX Series, with standard keypad operation and the SmartControl (MSC) Series with full color touch screen controls. The features of the models are compared below. POWER SUPPLY FEATURES Microprocessor Controlled Color Touch Panel Operator Screen Automatic Frequency Tuning Weld Cycle Graph Chart Screen Digital Amplitude Control Weld Teach Mode Digital Force Triggering Weld Sequence Mode Weld Time Delay Setting Amplitude and Pressure Ramping Afterburst Time Setting Timed Converter and Horn Air Cooling Cycle English and Metric Weld-to Height Settings Digital Stack Wattage Display Password Protected Four-Level User Access Digital Stack Frequency Display Serial Printer Port Connection Weld Cycle Counter Upper and Lower Weld Mode Limit Settings Soft Start Overload Protection Circuitry Bar Code Scanner Connection Load Regulation Circuitry

system options EKIT: SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop X-Y Adjustable Fixture Anvil * Add Approximately 5.5" (140 mm) for Secondary Booster specifications SmartControl Bar Code Scanner Actuator Data: MWA20 Actuator Weight: 44 Lbs. (19.9 kg) MWP20 Actuator on Plate Weight: 56 Lbs. (25.4 kg) MWB20 Actuator on Integral Base Weight: 85 Lbs. (38.5 kg) Pneumatic Requirement: 80 PSI Clean and Dry Air Service Secondary Booster: Aluminum or Titanium Secondary Booster Smart Program: SmartControl System PC Interface Program Low Profile Power Supply...