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ultrasonics spot welding systems 15 kHz

ultrasonics spot welding systems 15 kHz

ultrasonics spot welding systems 15 kHz

Product catalog summary
Overview: This document provides detailed specifications and features of Sonics' 15 kHz ultrasonic metal welding systems, including actuators and power supplies. The systems are designed for precision welding applications and come with various control and customization options.
Actuators:
  • Features include pneumatic actuation, a rigid I-beam cast center frame, and patented 90° self-orienting keyed horns and tips.
  • Other features are a single piece, dual nodal mount horn and booster stack, precision micrometer stack up and down stops, and independent horn and converter air cooling flow control.
  • Actuators are available as stand-alone units or mounted on a plate or base.
Power Supplies:
  • Two versions are available: MX Series with standard keypad operation and MSC Series with full-color touch screen controls.
  • Common features include microprocessor control, automatic frequency tuning, digital amplitude control, and digital stack wattage and frequency display.
  • MSC Series offers additional features like a color touch panel, weld cycle graph chart screen, and multiple job storage.
Models and Power Levels:
  • Models include MXC, MXT, MXE, and MSC, each offering different weld modes and control features.
  • Power levels available are 3000 Watts and 6000 Watts peak power.
System Options:
  • Options include SmartControl electronic pressure and height control, foot pedal switch with emergency stop, and secondary boosters made of aluminum or titanium.
Specifications:
  • Actuator weights range from 50 lbs to 90 lbs, depending on the configuration.
  • Pneumatic requirement is 80 PSI clean and dry air service.
  • Power supply dimensions and weight are specified, with a requirement of 220 VAC single phase.
Additional Information: The document notes that specifications are subject to change without notice and provides contact information for Sonics & Materials, Inc.
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Catalog excerpts

ultrasonics spot welding systems 15 kHz-1

MW15 Sell Sheet punch:Spin Welder 1010-1020 15 kHz ultrasonic spot welding systems ACTUATORS FEATURES • • • • • • • Pneumatic Actuation Rigid I-Beam Cast Center Frame Patented 90° Self-Orienting Keyed Horns and Tips Single Piece, Dual Nodal Mount Horn and Booster Stack Precision Micrometer Stack Up and Down Stops Independent Horn and Converter Air Cooling Flow Control Pre-Lubricated and Sealed Linear Bearings MWB15 Actuator on Integral Base Sonics’ 15 kHz ultrasonic metal welding systems consist of an actuator (available as a stand-alone unit or on a plate or a base, as shown above) and a power supply, the MX or MSC series, as shown below. POWER SUPPLIES MODELS MXC MXT MXE MSC Remote Impulse Actuation Time Based Weld Mode Time and Energy Based Weld Modes SmartControl with Time, Energy and Height-Based Weld Modes MX Series High Profile Sonics’ 15 kHz power supplies come in 2 versions, the MX Series, with standard keypad operation and the SmartControl (MSC) Series with full color touch screen controls. The features of the models are compared below. POWER LEVELS • 3000 Watts Peak Power • 6000 Watts Peak Power POWER SUPPLY FEATURES POWER SUPPLY FEATURES Microprocessor Controlled Color Touch Panel Operator Screen Automatic Frequency Tuning Weld Cycle Graph Chart Screen Digital Amplitude Control Weld Teach Mode Digital Force Triggering Weld Sequence Mode Weld Time Delay Setting Amplitude and Pressure Ramping Afterburst Time Setting Timed Converter and Horn Air Cooling Cycle English and Metric Weld-to Height Settings Digital Stack Wattage Display Password Protected Four-Level User Access Digital Stack Frequency Display Serial Printer Port Connection Weld Cycle Counter Bar Code Scanner Connection Upper and Lower Weld Mode Limit Settings Soft Start Overload Protection Circuitry Load Regulation Circuitry

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ultrasonics spot welding systems 15 kHz-2

MW15 Sell Sheet punch:Spin Welder 1010-1020 system options EKIT: SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop X-Y Adjustable Fixture Anvil ** Add Approximately 7.5" (190 mm) for Secondary Booster specifications SmartControl Bar Code Scanner Actuator Data: MWA15 Actuator Weight: 50 Lbs. (27.7 kg) MWP15 Actuator on Plate Weight: 62 Lbs. (28.1 kg) MWB15 Actuator on Integral Base Weight: 90 Lbs. (40.8 kg) Pneumatic Requirement: 80 PSI Clean and Dry Air Service Secondary Booster: Aluminum or Titanium Secondary Booster Smart Program: SmartControl System...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.