20 kHz ultrasonic wire splicing systems ACTUATORS FEATURES • Automatic splice width adjustment from 0.5 to 40 mm (depending upon power level) • Patented self-orienting horn permits simple and precise tool change in under one minute • Patented single piece dual nodal mount horn and booster stack • Heavy duty linear bearings assure precision motion and no flash • Bearings are sealed and prelubricated for longest life • Foot pedal cycle actuation • EKIT – Electronic Pressure, Height and Width Control Sonics’ 20 kHz ultrasonic wire spicing systems consist of the wire splicer (shown above) and a power supply as shown below. POWER SUPPLIES MODELS WSC SmartControl with Time, Energy, Width and Height-Based Weld Modes POWER LEVELS • 1500 Watts Peak Power • 2500 Watts Peak Power • 4000 Watts Peak Power Sonics’ SmartControl (WSC) Series power supplies provide full color touch screen controls along with the advanced features listed below. POWER SUPPLY FEATURES I Microprocessor Controlled I Load Regulation Circuitry I Automatic Frequency Tuning I Color Touch Panel Operator Screen I Digital Amplitude Control I Weld Cycle Graph Chart Screen I Digital Force Triggering I Weld Teach Mode I Weld Time Delay Setting I Weld Sequence Mode I Afterburst Time Setting I Amplitude and Pressure Ramping I Timed Converter and Horn Air Cooling Cycle I Digital Stack Wattage Display I English and Metric Weld-to Height and Width Settings I Digital Stack Frequency Display I Password Protected Four-Level User Access I Weld Cycle Counter I Upper and Lower Weld Mode Limit Settings I Soft Start Overload Protection Circuitry I Bar Code Scanner Connection

system options SmartControl Bar Code Scanner Smart Program: SmartControl System PC Interface Program 1969 – 2011 Sonics & Materials, Inc. SmartControl Power Supply Program process validation Pre-Weld To ensure correct wire loading, the “pre weld height” of the wires is measured and compared to the “pre-height limits.” If the height is outside the limits, the cycle is aborted and the operator is alerted to the wire loading error. MWS20 Wire Splicer Weight: 35 Lbs. (15.8 kg) Pneumatic Requirement: 80 PSI Clean and Dry Air Service Low Profile Power Supply Data: With the pre-height test satisfied,...