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ultrasonic tube sealing systems

ultrasonic tube sealing systems

ultrasonic tube sealing systems

Product catalog summary
Overview: The document provides detailed information about Sonics' ultrasonic tube sealing systems, focusing on the actuators and power supplies used in these systems. It highlights the features, specifications, and operational procedures of the equipment.
Actuators: The actuators feature a single piece, dual nodal mount horn and booster stack, compact system profile, and high force frictionless cam/bearing actuation. They include ergonomic features like a pivoting lift and carry bar, a fixed trigger handle with a low force trigger switch, and 90° keyed tips and anvils providing four weld surfaces. The system can crimp, weld, and cut charged tubes in less than 2 seconds, with an explosion-proof version available.
Power Supplies: The power supplies are available in two versions: the MX Series with standard keypad operation and the MSC Series with full-color touch screen controls. Both series offer features such as microprocessor control, automatic frequency tuning, digital amplitude control, and multiple job storage. The MSC Series includes additional features like a color touch panel operator screen, weld cycle graph chart screen, and weld teach mode.
Models and Power Levels: The MX Series includes the MXT model with time-based weld mode and the MXE model with time and energy-based weld modes. The MSC model offers SmartControl with time, energy, and height-based weld modes. Power levels range from 1500 to 4000 watts peak power.
Specifications: The MWT20 Tube Sealer weighs 17 lbs and requires 60 psi clean and dry air service. The low profile power supply has peak output power options of 1500 W or 2500 W, while the high profile power supply offers 4000 W. Power requirements are 220 VAC at 20A for low profile and 30A for high profile.
Tube Sealing Process: The process involves placing the tube sealer over the fill tube, actuating the start switch, and using a pneumatic cylinder to clamp the tube closed. Ultrasonic vibrations at 20 kHz form a metallurgical weld, and the tube is cut off from the fill head, completing the cycle in under 2 seconds.
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Catalog excerpts

ultrasonic tube sealing systems-1

ACTUATORS FEATURES • Single Piece, Dual Nodal Mount Horn and Booster Stack • Compact System Profile • High Force Frictionless Cam/Bearing Actuation • Pivoting Lift and Carry Bar for Ergonomic Ease in Handling • Fixed Trigger Handle with Low Force Trigger Switch • 90° Keyed Tips and Anvils Provide 4 Weld Surfaces • Charged Tubes are Crimped, Welded and Cut in less than 2 Seconds • Explosion-proof Version Available Sonics’ 20 kHz ultrasonic tube sealing systems consist of the actuator shown above and a power supply, the MX or MSC series, as shown below. Sonics’ 20 kHz power supplies are available in 2 versions, the MX Series, with standard keypad operation and the SmartControl (MSC) Series with full color touch screen controls. The features of the models are compared below. MODELS POWER LEVELS MXT Time Based Weld Mode • 1500 Watts Peak Power MXE Time and Energy Based Weld Modes • 2500 Watts Peak Power MSC SmartControl with Time, Energy • 4000 Watts Peak Power and Height-Based Weld Modes

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ultrasonic tube sealing systems-2

system options SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop Smart Program: SmartControl System PC Interface Program 1969 – 2011 Sonics & Materials, Inc. SmartControl Power Supply Program specifications Actuator Data: MWT20 Tube Sealer Weight: 17 Lbs. (7.7 kg) Pneumatic Requirement: 60 psi Clean and Dry Air Service tube sealing process overview 1. The operator places the tube sealer over the fill tube and actuates the start switch. 2. A pneumatic cylinder advances a cam to clamp the tube closed and ultrasonic vibrations at the 20 kHz frequency vibrate...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.