ultrasonic spot welding systems

Product catalog summary

Overview: The document provides detailed specifications and features of Sonics' 15 kHz ultrasonic metal welding systems, which include actuators and power supplies. The systems are designed for precision welding applications and offer various configurations and control options.

Actuators: The actuators feature a rigid I-Beam cast center frame, patented 90° self-orienting keyed horns and tips, and a single-piece dual nodal mount horn and booster stack. They include precision micrometer stack up and down stops, independent horn and converter air cooling flow control, pre-lubricated and sealed linear bearings, and pneumatic actuation. Three actuator models are available: MWB15 on an integral base, MWP15 on a plate, and MWA15.

Power Supplies: Two series of power supplies are available: the MX Series with standard keypad operation and the MSC Series with SmartControl featuring a full-color touch screen. Key features include microprocessor control, automatic frequency tuning, digital amplitude control, and various weld mode settings. The MSC Series offers additional features like a color touch panel, weld cycle graph chart screen, and advanced connectivity options.

Specifications: The actuators have different weights and pneumatic requirements, with the MWB15 being the heaviest at 90 lbs. The power supplies offer peak output power of 3000 W or 6000 W, with specific power requirements for each. Dimensions and additional specifications are provided for the MWB15 actuator.

System Options: The systems can be enhanced with options like SmartControl electronic pressure and height control, foot pedal switch with emergency stop, X-Y adjustable fixture anvil, and secondary boosters made of aluminum or titanium.

Additional Information: The document notes that specifications are subject to change and provides contact information for Sonics & Materials, Inc., including their corporate headquarters in Newtown, CT.

Catalog excerpts

ultrasonic spot welding systems ACTUATORS FEATURES • Rigid I-Beam Cast Center Frame • Patented 90° Self-Orienting Keyed Horns and Tips • Single Piece, Dual Nodal Mount Horn and Booster Stack • Precision Micrometer Stack Up and Down Stops • Independent Horn and Converter Air Cooling Flow Control • Pre-Lubricated and Sealed Linear Bearings • Pneumatic Actuation Sonics’ 15 kHz ultrasonic metal welding systems consist of an actuator, available versions shown above, and a power supply, the MX or MSC series, shown below. POWER SUPPLIES MODELS MXC Remote Impulse Actuation MXT Time Based Weld Mode MXE Time and Energy Based Weld Modes MSC SmartControl with Time, Energy and Height-Based Weld Modes POWER LEVELS • 3000 Watts Peak Power • 6000 Watts Peak Power Sonics’ 15 kHz power supplies are available in 2 versions, the MX Series, with standard keypad operation and the SmartControl MSC Series with full color touch screen controls. The features of the models are compared below.

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system options SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop X-Y Adjustable Fixture Anvil ** Add Approximately 7.5" (190 mm) for Secondary Booster SmartControl Bar Code Scanner Actuator Data: MWA15 Actuator Weight: 50 Lbs. (27.7 kg) MWP15 Actuator on Plate Weight: 62 Lbs. (28.1 kg) MWB15 Actuator on Integral Base Weight: 90 Lbs. (40.8 kg) Pneumatic Requirement: 80 PSI Clean and Dry Air Service Secondary Booster: Aluminum or Titanium Secondary Booster High Profile Power Supply Data: Smart Program: SmartControl System PC Interface Program 1969 – 2011...

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