Tube Sealers

Tube Sealers

Tube Sealers

Product catalog summary
Overview: The document provides detailed information on Sonics' 20 kHz ultrasonic tube sealing systems, which include actuators and power supplies. These systems are designed for efficient tube sealing, crimping, welding, and cutting in under 2 seconds.
Actuator Features:
  • Single piece, dual nodal mount horn and booster stack for stability.
  • Compact design with high force, frictionless cam/bearing actuation.
  • Ergonomic handling with a pivoting lift and carry bar.
  • Fixed trigger handle with a low force trigger switch.
  • 90° keyed tips and anvils provide four weld surfaces.
Power Supplies: Two series are available: MX and MSC. Both series offer features such as microprocessor control, automatic frequency tuning, digital amplitude control, and more. The MSC series includes additional features like a color touch panel, weld cycle graph chart, and advanced user access controls.
Specifications:
  • Actuator weight: 17 lbs (7.7 kg).
  • Pneumatic requirement: 60 psi clean and dry air service.
  • Low profile power supply: 1500 or 2500 watts peak power, weight 21 lbs (9.5 kg).
  • High profile power supply: 4000 watts peak power, weight 70 lbs (31.7 kg).
  • Power requirement: 220 VAC single phase.
System Options: Includes SmartControl electronic pressure and height control, foot pedal switch with emergency stop, and SmartControl system PC interface program.
Tube Sealing Process: The process involves placing the tube sealer over the charged fill tube, actuating the start switch, clamping the tube closed with a pneumatic cylinder, and using ultrasonic vibrations to form a weld. The tube is then cut off, completing the cycle in under 2 seconds.
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Catalog excerpts

Tube Sealers-1

20 kHz ultrasonic tube sealing systems ACTUATORS FEATURES • Single Piece, Dual Nodal Mount Horn and Booster Stack • Compact System Profile • High Force Frictionless Cam/Bearing Actuation • Pivoting Lift and Carry Bar for Ergonomic Ease in Handling • Fixed Trigger Handle with Low Force Trigger Switch • 90° Keyed Tips and Anvils Provide 4 Weld Surfaces • Charged Tubes are Crimped, Welded and Cut in less than 2 Seconds Sonics’ 20 kHz ultrasonic tube sealing systems consist of the actuator (shown above) and a power supply, the MX or MSC series, as shown below. POWER SUPPLIES MX Series High Profile POWER LEVELS MXT Time Based Weld Mode MXE Time and Energy Based Weld Modes MSC SmartControl with Time, Energy and Height-Based Weld Modes • 1500 Watts Peak Power • 2500 Watts Peak Power • 4000 Watts Peak Power POWER SUPPLY FEATURES Sonics’ 20 kHz power supplies come in 2 versions, the MX Series, with standard keypad operation and the SmartControl (MSC) Series with full color touch screen controls. The features of the models are compared below. POWER SUPPLY FEATURES Microprocessor Controlled Color Touch Panel Operator Screen Automatic Frequency Tuning Weld Cycle Graph Chart Screen Digital Amplitude Control Weld Teach Mode Digital Force Triggering Weld Sequence Mode Weld Time Delay Setting Amplitude and Pressure Ramping Afterburst Time Setting Timed Converter and Horn Air Cooling Cycle English and Metric Weld-to Height Settings Digital Stack Wattage Display Password Protected Four-Level User Access Digital Stack Frequency Display Serial Printer Port Connection Weld Cycle Counter Upper and Lower Weld Mode Limit Settings Soft Start Overload Protection Circuitry Bar Code Scanner Connection Load Regulation Circuitry

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Tube Sealers-2

system options EKIT: SmartControl Electronic Pressure and Height Control Foot Pedal Switch with Emergency Stop Smart Program: SmartControl System PC Interface Program 1969 – 2011 Sonics & Materials, Inc. SmartControl Power Supply Program specifications Actuator Data: MWT20 Tube Sealer Weight: 17 Lbs. (7.7 kg) Pneumatic Requirement: 60 psi Clean and Dry Air Service tube sealing process overview 1. The operator places the tube sealer over the charged fill tube and actuates the start switch. 2. A pneumatic cylinder advances a cam to clamp the tube closed and ultrasonic vibrations at the 20 kHz frequency...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.