Plastics Assembly
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The strongest bond in Plastics Assembly Created with Innovative Equipment, Product Reliability, and Responsive Service

building relationships that last Robert Soloff with an original Sonics’ ultrasonic welding press. founded on innovation The beginning of ultrasonic plastic welding as we know it today started in 1963, when Sonics’ founder, Robert Soloff, was experimenting with an ultrasonic probe. He brought the probe into contact with a plastic tape dispenser and welded the two halves of the dispenser together. Realizing that sound waves could travel around corners and down the sides of rigid plastics to reach the joint area to be welded, Mr. Soloff recognized the many potential uses for this process and...

always connected Working with Sonics gives you access to an experienced, dedicated team of plastics assembly specialists with unparalleled experience across a broad spectrum of equipment and applications. Experience first-hand the many benefits of working with a company that has specialized in plastics assembly and consistently delivered outstanding customer service for over 4 decades. Consult directly with Sonics’ expert engineers to select the best processes, equipment and techniques for your application or parts production demands and enhance the success you achieve on the assembly line....

ADHERING TO OUR CORE STRENGTH: available frequencies: As a world-class innovator in plastics welding, Sonics has 40 kHz 35 kHz 30 kHz 20 kHz 15 kHz remained focused on setting the standard for ultrasonic assembly. We continue to strive for discoveries that yield greater efficiencies and cost-effectiveness for our customers. Our latest advancements continue to move ultrasonic technology forward with equipment that provides more power, more features and more flexibility across the full range of assembly frequencies. ultrasonic equipment Sonics manufactures a complete line of ultrasonic...

Seamlessly integrate ultrasonic technology into your new or existing equipment line with Sonics' state-of-the-art components. Sonics leads the industry in successful OEM partnerships and offers a full line of ultrasonic kits and stack components designed for installation into special assembly systems. Available components include: • Converter, booster and horn stack • Ultrasonic kit for NEMA enclosure and PLC external control and sequencing • Self-contained pneumatic slimline actuator Ultrasonic kits have consistently proven to be an economical, spacesaving option for...

CUSTOM FABRICATION tooling Sonics provides design, fabrication and custom machining of tooling, fixtures and anvils for ultrasonic plastics welding, ultrasonic cutting and sealing, vibration welding, and spin welding, as well as multielement configurations for spot welding, staking and inserting. Tool fabrication materials include aluminum, titanium, hardened steel, stainless steel and cast ultrasonic horns Ultrasonic horns in 15, 20, 30, 35 and 40 kHz frequencies are designed with an FEA (Finite Element Analysis) simulation program that allows our engineers to observe the vibratory action...

ULTRASONIC FILM SEALING Sonics manufactures a full line of specialized ultrasonic sealing equipment and components for packaging applications such as tube sealing, pouch sealing, clamshell sealing, and automated applications such as cross seals, back seals, gusset seals, zipper crush and fitment welding. tube sealers Ultrasonic tube sealing systems accommodate a wide variety of plastic tube materials and use cost-saving, on-demand energy for seal strengths attainable to 100% of parent material. pouch sealers Ultrasonic pouch sealing systems with new patent-pending technology increase seal...

Plus an international network of distributor sales, service and support representatives. www.sonics.com COMMON APPLICATIONS AUTOMOTIVE Instrument Clusters Tail Lights Back Up Lights Side Markers Inner Door Panels Floor & Door Carpeting Filters Sensors Tanks Battery Parts Hub Caps Cup Holders Shoddy Pads Speaker Grilles HVAC Staking Glove Boxes Spoilers Door Pillars Tire Cutting MEDICAL Catheters IV Components Valves Tubing Disposables Syringes Containers Instruments Cartridges PACKAGING Clam Shells Beverage and Retort Pouch Top Seals Snack Bag Cross Seals and Back Seals Zipper Crush Trays...