Hand Held Welders

Hand Held Welders

Hand Held Welders

Product catalog summary
Overview: Sonics & Materials, Inc. offers a range of hand-held ultrasonic plastic welding systems designed for various applications such as welding, staking, inserting, and spot welding. These systems are available in 20 kHz, 30 kHz, and 40 kHz frequencies, each with a power output of 500 watts.
Standard Features: The welding systems are microprocessor-controlled and include features such as automatic frequency tuning, digital amplitude control, a backlit LCD display, an ultrasonics load meter scale, a DB9 PLC I/O connector, overload protection circuitry, and a 10 ft. removable cable.
Models and Specifications: The models include H520E/CV55, H530E/CV53, and H540E/CVG54, each designed for specific frequency operations. The 20 and 30 kHz models come with a standard ½” diameter flat-faced welding tip, while the 40 kHz model requires a custom-designed horn attachment.
Optional Accessories: Accessories available include a manual press for controlled motion, a stapler attachment for sealing clamshell packages, a pistol grip for ergonomic handling, and a foot pedal for hands-free operation.
Technical Specifications: The power supplies operate on standard 120 volts or optional 220 volts, with dimensions of 8.5 in. H x 13.5 in. W x 7.5 in. D and a weight of 13 lbs. Hand-held converters vary slightly in size and weight depending on the model.
Tip Specifications: A variety of standard threaded tips are available for different applications, including staking, spot welding, and inserting. Special carbide-coated and custom-faced tips can be requested.
Ordering Information: Tips are specified using a code letter system, and a tip assortment kit is available for 20 & 30 kHz models.
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Catalog excerpts

Hand Held Welders-1

FEATURES • Digital Amplitude Control • Autotune Circuitry • Programmable Time and/or Energy Welding Modes • Converter Frequency Display Hand Held Ultrasonic Plastics Welding Systems with Time and/or Energy Welding Modes new MODELS 20 kHz Time - H520T/CV55 20 kHZ Time & Energy - H520E/CV55 30 kHz Time - H530T/CV53 30 kHZ Time & Energy - H530E/CV53 40 kHz Time - H540T/CVG54 40 kHz Time & Energy STANDARD FEATURES INCLUDE: • Microprocessor Controlled • Automatic Frequency Tuning • Digital Amplitude Control • Back Lit LCD Display • Ultrasonics Load Meter Scale • DB9 PLC I/O Connector • Overload Protection Circuitry • Overload Reset • 10 ft. removable cable (other lengths available upon request) Leaders in the field of ultrasonic plastics welding equipment and technology since 1969, Sonics & Materials, Inc. offers three compact and portable 500 watt hand held welders for 20 kHz, 30 kHz and 40 kHz frequencies. These lightweight, yet rugged and reliable units are easy to operate and are designed specifically for welding, staking, inserting and spot welding applications. The hand held welders consist of an ultrasonic power supply and an ultrasonic hand held converter. The 20 and 30 kHz hand held converters are supplied with a standard ½” (12.7 mm) diameter flat-faced welding tip that attaches to an integral titanium front driver. This front driver has a ¼-28 threaded end to accept other standard or custom tips. The 40 kHz hand held converter is supplied with an 8 mm threaded titanium front driver for horn attachment. Horns are sold separately and are custom designed to customer requirements. A variety of optional accessories, as well as standard threaded tips, are available as described on the reverse.

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Hand Held Welders-2

Ultrasonic Hand Held Welder Specifications Power Supplies (all models) Optional Accessories Available for Hand Held Welders Input Voltage: • Standard 120 volts (specify H520-110 or H540-110), 50/60 Hz, regulated between 95-135 volts • Optional 220 volts (specify H520-220 or H540-220), 50/60 Hz, regulated between 190-265 volts Manual Press A manual press is available for assembling parts where production volume does not justify automated equipment. The press provides more controlled motion of the converter than is possible when holding the converter by hand, resulting in more consistent assemblies....

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