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40 kHz Ultrasonic Welder

40 kHz Ultrasonic Welder

40 kHz Ultrasonic Welder

Product catalog summary
Overview: Sonics & Materials, a leader in ultrasonic plastics welding technology since 1969, introduces the GX-Series ultrasonic power supplies paired with the model 4095 press. This combination offers a precise process for delicate assemblies requiring mild ultrasonic horn vibrations.
Key Features:
  • Automatic Frequency Tuning
  • Multiple Job Storage
  • Digital Force Triggering
  • Calibration Pulse Prior to Every Weld Cycle
  • Back-Lit LCD Display
  • Ultrasonics Load Meter Scale
  • Upper and Lower Weld Limit Settings
  • RS232 Serial Port Printer Output
  • Optional PLC I/O Port
  • Soft Start Overload Protection Circuitry
  • Load Regulation Circuitry
  • Distance Mode Settings in English or Metric Units (requires optional linear encoder)
GX-Series Power Supply:
  • Available in 400 and 800 watts power
  • Microprocessor control for consistent reliability
  • Smart-logic, user-friendly navigation
  • Three welding mode configurations for versatility
  • Dimensions: 15.25” W x 6.50” H x 18.75” D (387.3 x 165.1 x 476.3 mm)
  • Weight: 21 lbs. (9.5 kg)
Model 4095 Press Features:
  • Rigid Cast Aluminum Base and Column Hub
  • Single Rail Linear Slide
  • Direct In-Line Air Cylinder
  • Easy Access Pneumatic Pressure and Speed Control
  • Head Adjust Counter Balance Spring
  • Optional Linear Encoder for Distance Welding
Specifications:
  • Clamping Force at 90 PSIG: 161 lbs. (716n)
  • Input Voltage: 220 VAC (standard), 120 VAC (optional)
  • Weight: 126 lbs. (57.2 kg)
Additional Features and Options:
  • Dual Cycle Start Buttons (Standard)
  • Non-Contact Cycle Start Buttons (Optional)
  • Front Emergency Stop (Standard)
  • Precision Air Regulator and Gauge (Optional)
  • Adjustable Positive Stop (Standard)
  • Automation Limit Switches (Optional)
  • 360° Snap-In Stack Assembly (Standard)
  • Rigid Mount Booster (Optional)
  • Stand Alone Column Hub (Optional)
  • Extended Length Column (Optional)
Certifications: Registered by UL to ISO 9001.
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Catalog excerpts

40 kHz Ultrasonic Welder-1

Power Features more new POWER Now available in: 400 watts 800 watts 40 kHz ultrasonic plastics welding system new FEATURES • Digital Amplitude Control • Ultrasonic Horn/Stack Frequency Display • Good Part/Bad Part Output Signal • 30% smaller power supply footprint new MODELS WELD BY: digital time - Model GXT digital time and/ or constant energy - Model GXE digital time, constant energy and/or distance - Model GXL* STANDARD FEATURES INCLUDE: • Automatic Frequency Tuning • Multiple Job Storage • Digital Force Triggering • Calibration Pulse Prior to Every Weld Cycle • Back-Lit LCD Display • Ultrasonics Load Meter Scale • Upper and Lower Weld Limit Settings • RS232 Serial Port Printer Output • Optional PLC I/O (Input/Output) Port • Soft Start Overload Protection Circuitry • Load Regulation Circuitry • Distance Mode Settings in English or Metric Units* GX-Series Power Supply Leaders in the field of ultrasonic plastics welding equipment and technology since 1969, Sonics & Materials offers its new line of GX-Series ultrasonic power supplies, combined with the model 4095 press, to provide a fast, precise process for delicate assemblies that require mild ultrasonic horn vibrations. The new GX-Series, available in 400 and 800 watts power, provides microprocessor control and consistent reliability for every application. Power supplies feature smart-logic, user-friendly navigation and are available in three different welding mode configurations for maximum versatility and flexibility. Power Supply Dimensions: 15.25” W x 6.50” H x 18.75” D (387.3 x 165.1 x 476.3 mm) Weight: 21 lbs. (9.5 kg) *requires optional linear encoder

 Open the catalog to page 1
40 kHz Ultrasonic Welder-2

dimensional data All Dimensions: Inches (mm) • Rigid Cast Aluminum Base and Column Hub • Single Rail Linear Slide • Direct In-Line Air Cylinder • Easy Access Pneumatic Pressure Control • Easy Access Head Up and Down Pneumatic Speed Control • Head Adjust Counter Balance Spring • Linear Encoder for Distance Welding (optional) specifications, additional features, and options Head Adjust Counterbalance Spring Dual Cycle Start Buttons Non-Contact Cycle Start Buttons Optional Front Emergency Stop Precision Air Regulator and Gauge Optional Standard Automation Limit Switches Stand Alone Column Hub Extended...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.