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3M ™ Zeta Plus™ Filters with DELI Grade Media

3M ™ Zeta Plus™ Filters with DELI Grade Media
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3M ™ Zeta Plus™ Filters with DELI Grade Media

Product catalog summary
Regulatory Support Information
3M's Separation and Purification Sciences Division offers advanced filtration solutions for pharmaceutical and biologics manufacturing. The 3M™ Zeta Plus™ Filters with DELI Grade Media are produced in ISO 9001 certified facilities in the USA and France, supporting regulatory submissions and risk assessments for biopharmaceutical processing applications.
Drug Master File Reference
The filters are listed in a Drug Master File (DMF) with the FDA, requiring a letter of authorization from 3M for FDA review.
Product Descriptions
The filters are depth filters designed to clarify bioprocess fluids, capturing lipids and hydrophobic contaminants. They are available in various configurations with traceability ensured by unique product IDs.
Product Design
Constructed with cellulose, polymer binders, and featuring anion exchange functionality, the filters are available in single and dual-layer versions.
Product Specifications and Operation Parameters
Specifications include product release criteria, installation instructions, and operating conditions. Preconditioning flush, sterilization, and sanitization procedures are outlined for optimal performance.
Performance Verification
Performance is verified through tests like media pressure drop vs. water flow rate and lipid reduction under static and dynamic conditions.
Effluent Quality
Assessed using USP standards for total organic carbon, conductivity, pH, elemental impurities, particulate matter, and bacterial endotoxins.
Shelf Life and Regulatory Compliance
The filters comply with USP Class VI biological reactivity tests and BSE/TSE standards, with quality assurance measures in place.
Quality Assurance
3M ensures quality through rigorous testing and adherence to regulatory standards, providing documentation for compliance and risk management.
Design Characteristics of 3M™ Zeta Plus™ BC Series Filter Capsules
Product Specifications: BC Series Filter Capsules are available in BC25 Luer and BC25 Sanitary styles, with nominal surface areas of 25 cm². Dimensions and weights vary between single and dual-layer configurations.
Volume Specifications: Single-layer capsules hold approximately 17 mL, while dual-layer capsules hold about 25 mL.
Encapsulated System Scale-Up Filter Capsules: Models E170, E340, and E1020 have nominal surface areas from 170 cm² to 1020 cm², with varying weights.
Production Capsules: Single-cell production capsules like E16E01 have a nominal surface area of 0.23 m², while multi-cell capsules offer up to 2.5 m².
Manifold Design Characteristics: Standard manifolds have a nominal dimension of 5.2 cm x 45.2 cm and a dry weight of 4.4 kg per set.
Specifications and Procedures
Preconditioning flush volume is 54 L/m², with a pressure drop limit of 2.4 bar. Maximum recommended flux for cartridges is 1200 L/m²/hour, and for capsules, it is 210 LMH.
Preconditioning Flush Protocols: Detailed protocols are available, with flush volumes based on nominal surface area.
Operating Conditions: Maximum operating pressures vary by capsule type, with laboratory capsules at 2.8 bar, scale-up capsules at 3.1 bar, and production capsules at 3.4 bar.
Pre-Use Sterilization: Filters can be autoclaved or steam sterilized, with specific parameters for cartridges and capsules.
Post-Use Sanitization: Filters may be sanitized with 1M NaOH or 5% NaClO, except for polycarbonate production capsules.
Performance Verification: Pressure drop and lipid reduction tests were conducted, showing varying levels of Tween 80 reduction.
Effluent Quality: Data includes Total Organic Carbon, Total Nitrogen, conductivity, and pH measurements.
Industry Standards: Compliance with USP standards for various quality parameters.
Specifications and Procedures
Effluent pH levels range from 4.5 to 5.8 after preconditioning flush volumes.
Elemental Impurities
Analysis shows most elemental impurities below the Limit of Quantification (LOQ).
Particulate Matter
Compliance with USP <788> standards for particulate matter.
Bacterial Endotoxin
Tested for bacterial endotoxin release, meeting specifications.
Shelf Life and Storage
Shelf life is three years, with storage conditions between 5°C and 30°C.
Regulatory Compliance
Meets USP <88> Class VI Biological Reactivity Tests and addresses BSE/TSE concerns.
Intended Use and Restrictions
Intended for biopharmaceutical processing applications, not for medical devices or food contact compliance.
Technical Information and Warranty
Technical guidance is based on reliable tests, with a warranty covering product specifications at shipment.
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Catalog excerpts

3M ™ Zeta Plus™ Filters with DELI Grade Media-1

3M Separation and Purification Sciences Division 3M Zeta Plus Filters with DELI Grade Media ™ Regulatory Support File

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3M ™ Zeta Plus™ Filters with DELI Grade Media-2

E. 3M™ Zeta Plus™ Encapsulated System Filter Capsule and 3M™ Manifold Design

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3M ™ Zeta Plus™ Filters with DELI Grade Media-3

3M Separation and Purification Sciences Division is a leader in advanced filtration and purification solutions, offering a wide range of products and services for various stages of pharmaceutical and biologics manufacturing. 3M, a U.S. based multinational high technology company, has operations in more than 65 countries. Facilities that participate in the manufacturing of 3M™ Zeta Plus™ Filters with DELI, DEL1, and DEL1LP Grade Media (herein collectively 3M™ Zeta Plus™ Filters with DELI Grade Media unless designated otherwise) with products as shown below, have quality systems registered to quality...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-4

Drug Master File Reference 3M™ Zeta Plus™ Filters with DELI Grade Media are listed in a Drug Master File (DMF) registered with the United States Food and Drug Administration (FDA). The information contained in the DMF may be utilized by regulatory reviewers to support a New Drug Application (NDA), Investigational New Drug Application (INDA), Abbreviated New Drug Application (ANDA), another DMF, an Export Application, or supplements to any of these. Permission by 3M for review of a DMF is granted only to appropriate United States Food and Drug Administration (FDA) or similar regulatory agency...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-5

Table 1.3M™ Zeta Plus™ 8-Inch Filter Cartridge Product Descriptions: Single Layer Media Product Description Examples: 45805ADELI, Z12MDDEL1 LP Table 2. 3M™ Zeta Plus™ 12-Inch Filter Cartridge Product Descriptions: Dual Layer Media

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3M ™ Zeta Plus™ Filters with DELI Grade Media-6

3M™ Zeta Plus™ 16-Inch Cartridges

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3M ™ Zeta Plus™ Filters with DELI Grade Media-7

All components used in the manufacture of 3M™ Zeta Plus™ Filters with DELI Grade Media products are traceable. Intermediate products are packaged and labeled throughout the manufacturing process to provide complete traceability from the raw materials to media batch to finished product. All grades of the 3M Zeta Plus Filters with DELI Grade Media are composed of the same materials of construction at varying ratios. Therefore, the test results reported herein are generally applicable to all grades and product configurations. 3M™ Zeta Plus™ Filters with DELI Grade Media are produced in the United...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-8

A. Media 3M™ Zeta Plus™ DELI Grade Filter Media contains a mixture of natural and precipitated silica, cellulose, nonionic surfactant, and a crosslinking polymer binder resin. The polymer binding resin used in 3M™ Zeta Plus™ DELI Grade Filter Media is a polyamide epichlorohydrin (PAE) polymer that contains a mixture of secondary, tertiary, and quaternary amines. The media is produced by a wetlaid process. Media or filter sheets may be die cut to various shapes and dimensions per customer specifications. Converted filter sheets are generally used in commercially available filter presses. Each...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-9

Figure 1c. 3M™ Zeta Plus™ Filter Cartridge and components Figure 1d. 3M™ Zeta Plus™ Filter Cartridges shown with housings Figure 1e. 3M™ Zeta Plus™ 8-Inch Plug-In Cartridge Figure 1f. 3M™ Zeta Plus™ Plug-In Filter Cartridge housing C. Capsules There are three capsule categories for the 3M™ Zeta Plus™ Encapsulated System Filter Capsules: Laboratory (BC Series), Scale-up and Production Capsules. The Laboratory capsule (BC0025, 3M™ Zeta Plus™ BC Series Filter Capsule) is constructed by compressing the single or dual layer filter media between the inlet and outlet capsule components, then overmolding...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-10

lenticles have an outside-to-in flow path. The flow passes through the filter media and is directed to a central exit flow path along the separator. The production capsules have three single-use capsule configurations. The 0.23 m² capsule has one lenticle of single or dual layer media. The 1.6 m² capsule has seven (7) lenticles of dual layer media. The 2.5 m² capsule has eleven (11) lenticles of single layer media. The outermost lenticles of the lenticle stack have respective male and female connectors thermally attached to provide connection to adjacent capsules or manifolds. The connectors...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-11

Scale-up Capsule Shell Top Lenticle Edge Seal Fluid Inlet Fluid Outlet Downstream Separator Media-Top Upstream Scale-up Capsule Shell Bottom Figure 3c. 3M™ Zeta Plus™ Encapsulated System Scale-up Filter Capsule cross-section Figure 4. 3M™ Zeta Plus™ Encapsulated System Filter Capsules (Production Capsules) Figure 4a. 3M™ Zeta Plus™ Encapsulated System 0.23 m² Filter Capsule Figure 4b. 3M™ Zeta Plus™ Encapsulated System 1.6 m² & 2.5 m² Filter Capsules Figure 4c. 3M™ Zeta Plus™ Encapsulated System Filter Capsule (Production Capsul

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3M ™ Zeta Plus™ Filters with DELI Grade Media-12

Figure 4d. 3M™ Manifolds - Top manifold Figure 4e. 3M™ Manifolds - Bottom manifold D. Materials of Construction Table 8. Materials of Constructor

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3M ™ Zeta Plus™ Filters with DELI Grade Media-14

Weights and Volumes shown in Tables 12-15 below were experimentally determined from samples of various representative grades and families of 3M™ Zeta Plus™ Filter Media. Please note that these values are presented for guidance only and are not specifications; actual amounts depend upon individual capsule variability, exact blow-down conditions, media type in capsule, the number of capsules in the system, the process fluid, and loading level of the capsule. 1) Dry Weight - Weight of capsule prior to use. 2) Wet, Post Blow-down Weight - Liquid retained in the system, as measured by the differential...

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3M ™ Zeta Plus™ Filters with DELI Grade Media-15

Table 13. Capsule Design Characteristics - 3M™ Zeta Plus™ Encapsulated System Scale-Up Filter Capsules Post blow-down wet weight is defined as the experimentally measured weight of the capsule after air/gas blow-down using water as the flush fluid. Actual amount depends upon exact blow-down conditions, media type in capsule, the number of capsules in the system, the process fluid, and loading level of the capsule. Capsule Fill Volume is defined as the volume of liquid required to fill the capsule (experimentally measured). Post blow-down hold-up volume is defined as the estimated volume of the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.