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GaugerGSM / 485 - User Manual

GaugerGSM / 485 - User Manual
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GaugerGSM / 485 - User Manual

Product catalog summary
Notices and Safety Guidelines
This section emphasizes the proprietary nature of the manual, intended for authorized users of GaugerGSM/485. It notes that features may vary based on firmware or hardware versions and stresses compliance with installation instructions and local regulations, especially for explosive atmospheres.
Introduction
The manual describes the GaugerGSM/485, an ultrasonic level meter with GSM modem and USB interface, designed for non-contact distance measurement. It operates at 75 KHz or 50 KHz frequencies, measuring up to 8 or 9.5 meters, respectively, and includes temperature measurement capabilities.
Specifications and Features
The device is made from PVDF for chemical resistance, powered by 8-33VDC, and supports low power mode. It features a graphic display, keypad, and can transmit data via SMS or GPRS. Alerts for boundary events and data transmission over RS485 or USB are included.
Installation and Configuration
Guidelines cover USB driver installation, system configuration via keypad or PC, and communication setup. It includes instructions for setting default values, phone numbers, and configuring alerts.
Physical and Electrical Installation Guidelines
Details on geometrical considerations, tank fitting, dead zones, and electrical connections are provided. Special instructions for EX-rated models and battery operation are included.
Keypad and Display
Instructions on using the keypad, navigating menus, and accessing measurement screens are provided. It explains menu styles and settings access.
Configuration with the Keypad and Display
This section details menu organization, quick setup, and advanced settings for device configuration using the keypad and display.
Configuration with a PC or Over-the-Air
Instructions for preparing configuration files, downloading operations, and using commands for PC or over-the-air configuration are included.
Firmware Upgrade Tool
Guidance on installing and using the firmware upgrade tool, including necessary equipment and troubleshooting tips.
Serial Data Monitoring
Details on serial data monitoring, installation, operation procedures, and record formats are provided.
Electrical Connections and Data Pins
Instructions for connecting thermistors, PTS, RS485, and SIM cards are provided. Special considerations for EX-rated models are included.
Installation and Setup Requirements
Guidelines for power and sensor cables, handling dead zones, power source requirements, and cellular communications setup are provided.
Configuration and Setup Instructions
Details on creating configuration text files, downloading operations, and using HyperTerminal for configuration are included.
Handling Rough Targets
Instructions for echo filtering, extension pipe handling, and averaging processes are provided.
Interfaces and Alerts
Configuration options for Gauger420, HART communication, GSM communication, and alerts are detailed.
Special Modes of Operation
Details on low power mode, logger operation, PTS configuration, and relay operation are provided.
Debugging and Testing
Instructions for internal settings reporting, test mode, and debugging information are included.
Reset and Configuration
Options for resetting and configuration examples for SMS and GPRS are provided.
Firmware Upgrade
Instructions for upgrading firmware, including requirements and installation steps, are provided.
Serial Data Monitoring
Instructions for monitoring via USB or RS485 interfaces using HyperTerminal are included.
Application Dimensions and Constraints
Key parameters for installation to avoid measurement errors are detailed.
Cellular Communication and Alerts
Instructions for configuring cellular modem and alert settings are provided.
Default Values and Configuration
Details on default values, destination phone number format, and distance units are provided.
Temperature Coefficient of Expansion
Instructions for adjusting volume measurements based on temperature changes are included.
Temperature Sensors and Display
Details on temperature compensation and display options are provided.
Test Mode During Installation
Instructions for using test mode to monitor functionality during installation are included.
Theft Alerts
Details on theft detection and alert settings are provided.
Trigger Alerts
Instructions for setting level-triggered alerts are included.
Volume Measurement
Details on calculating volume based on tank shape and dimensions are provided.
4-20 Communications
Instructions for configuring 4-20mA current loop for power and data transmission are included.
Troubleshooting
Common issues and solutions for power, measurement, and communication problems are provided.
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Catalog excerpts

GaugerGSM / 485 - User Manual-1

You Can Measure the Solid Benefits…

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GaugerGSM / 485 - User Manual-2

Notices and safety guidelines This manual is delivered subject to the following conditions and restrictions: The manual contains proprietary information belonging to Solid Applied Technologies Ltd. The information is published solely for the purpose of assisting authorized users of GaugerGSM/485. Some features of GaugerGSM/485 are firmware dependent. These features are described in this user manual but will not apply to all GaugerGSM/485 versions. Some features of GaugerGSM are not applicable to Gauger485 and vice-verse. The user should verify whether any specific feature is applicable to his/her...

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GaugerGSM / 485 - User Manual-3

______________________________________________________________________________ GaugerGSM/485 – User Manual page 3 of 94 Sep 2013 Rev 4.2

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______________________________________________________________________________ GaugerGSM/485 – User Manual page 4 of 94 Sep 2013 Rev 4.2

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______________________________________________________________________________ GaugerGSM/485 – User Manual page 5 of 94 Sep 2013 Rev 4.2

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______________________________________________________________________________ GaugerGSM/485 – User Manual page 6 of 94 Sep 2013 Rev 4.2

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______________________________________________________________________________ GaugerGSM/485 – User Manual page 7 of 94 Sep 2013 Rev 4.2

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GaugerGSM / 485 - User Manual-8

I. Introduction I.1. Description GaugerGSM/485 is a mono-block ultrasonic level meter with integrated GSM cellular modem (GaugerGSM only) and USB interface. Optional items include display, external temperature sensor, dry contact input and relay. GaugerGSM/485 measures distance. Targets may be liquid or solids. Measurement is continuous and does not require contact with the target. The system can accurately measure steady or agitated target surfaces. The system can also rapidly track filling and emptying of vessels. GaugerGSM/485 (75 KHz) measures distance to liquid targets up to 8 meters and...

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______________________________________________________________________________ GaugerGSM/485 – User Manual page 9 of 94 Sep 2013 Rev 4.2

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GaugerGSM / 485 - User Manual-10

Figure 2 – GaugerGSM/485 dimensions (75 KHz version) ______________________________________________________________________________ GaugerGSM/485 – User Manual page 10 of 94 Sep 2013 Rev 4.2

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Measuring range (75 KHz version) Maximum range for liquids Maximum range for Solids Minimum range (dead zone) Measuring range (50 KHz version) Maximum range for liquids Maximum range for Solids Minimum range (dead zone) Approximate, depending on type of solid Approximate, depending on type of solid Accuracy - precision - resolution -tracking Display Accuracy Display Precision (repeatability) Display resolution SMS/GPRS resolution (GaugerGSM) Process tracking rate Accuracy - precision - resolution -tracking Display Accuracy Display Precision (repeatability) Display resolution SMS/GPRS resolution...

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GaugerGSM / 485 - User Manual-12

During cellular transmission Spikes at switch / transmission Data interface USB port supporting (device side) Display Relay rating Ultrasonic frequency GaugerGSM Cellular modem specifications: Band Output power SMS GPRS - Less than 40mA Less than 160mA Serial COM over USB at 115,200bps Firmware upgrade Configuration Local monitoring 64X128 Graphic LCD, viewing size 50X25mm2 1A / 60VDC 75 KHz or 50 KHz Quad band 850/900/1800/1900 MHz Class 4 (33dBm) for EGSM850/EGSM900 Class 1 (30dBm) for GSM1800/GSM1900 Point-to-point MO and MT Multi-slot class 10 Coding schemes 1-4 Reports Displayed Level and...

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Temperature display Internal and external temperature Instantaneous and recorded high/low 0.5 bar to 5 bar (correct measurement verified at 2 meter range). Plastic PC/ABS+UV PVDF IP65/IP67 IP68 - 96 hours at 1.8 meter depth in water Mounting threads Cable entries Weight 1.5” BSP or 1.5” NPT (for 75 KHz version) 2.0” BSP or 2.0” NPT (for 50 KHz version) Conduit ½”NPT 960 gram Mechanical specifications Enclosure material Sensor material Sealing rating CE: EMC and Safety FCC Part 15 FCC-ID: QIPMC55I (Cinterion modem MC55i) EX-rating ATEX and IECEx (optional): II 1G, Ex ia IIB T4 Ga, Ta = -30°C to...

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I.5 How to use this user manual I.5.1 Looking for specific tasks… First thing Read the description section in the introduction chapter. Review notices and safety guidelines. Review the section: Application dimensions and constraints in the reference guide chapter. Review the sections: electrical schematics and electrical connections in the physical and electrical installation chapter. Study the chapter: keypad and display. Then read the section about quick setup in the chapter that follows. Study the chapter: configuration with a PC while referring to the reference guide chapter as required....

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II. Physical and electrical installation guidelines This chapter is a list of guidelines for proper physical installation of GaugerGSM/485 on tanks including electrical connections. Always ensure that GaugerGSM/485 is installed in an area that meets the stated ratings of the product including temperature and technical specifications. If you are using an EX-rated GaugerGSM model, read also the special instructions sections related to EX-rated models. The final section is a short and concise list of instructions – the “must-be pamphlet”. Gauger systems are installed above the target (e.g. water,...

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GaugerGSM/485 should be perpendicular to the surface of a liquid target. The angular displacement should be less than 5° from the vertical axis. For solids in silos, GaugerGSM/485 should be aimed towards the center of the silo’s base. The sensor should be displaced from the center of the tank and oriented perpendicular to the solids surface when tank is at full state. Figure 4 - Silo (left) and liquid (right) examples Proper physical installation is accompanied by software setup. Setup includes defining parameters such as tank height and may include additional parameters such as NBD, FBD, False...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.