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STACKPAK traced tubing for control emission monitoring

STACKPAK traced tubing for control emission monitoring
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STACKPAK traced tubing for control emission monitoring

Product catalog summary
Overview
STACKPAK™ is a specialized gas sample transport tubing bundle designed to maintain consistent temperatures and minimize adsorption and desorption of gases such as H2O, NOx, SOx, and CO2. This ensures that the sample remains analytically representative during transport to the sample conditioning system or analyzer. The system incorporates high-quality self-regulating or constant wattage electric tracers, integral temperature sensors, and tightly wound insulation to prevent dew point issues and ensure accurate measurements.
Features & Benefits
  • Tailored Design: Custom-engineered to meet specific system and performance requirements.
  • Compact Design: Minimizes footprint and enhances flexibility.
  • Cost Efficiency: Efficient heating and high R-value insulation reduce energy consumption.
  • Measurement Accuracy: Maintains sample integrity for compliance and quality control.
  • Durability: Designed to withstand extreme conditions for long-term reliability.
  • Temperature Control: Integral heat trace and sensors maintain samples above dew points.
  • Customizable Configurations: Offers various tubing materials, finishes, and coatings.
  • Rugged Construction: Weatherproof jackets and corrosion-resistant materials ensure longevity.
Applications
STACKPAK™ is suitable for critical applications in industries such as automotive testing, pharmaceuticals, semiconductors, power generation, food and beverage, pulp and paper, environmental monitoring, and chemical and petrochemical sectors.
Custom Designs
O’Brien provides custom solutions for both indoor and outdoor use, with maintenance temperatures up to 400°F (204°C), customizable factory-finished and sealed ends, and various jacket materials for diverse applications.
Sample Transport Tubing Selection Guide
Choosing the appropriate tubing material is essential for ensuring accurate, reliable, and repeatable results. TrueTube® products are designed to minimize adsorption, improve dry-down, and resist corrosion, enhancing system accuracy and repeatability.
Accessories
  • Jacket Information: Options available for performance in various environments.
  • Temperature Sensing and Control: Integral sensors and controllers for precise temperature maintenance.
  • Power and End Connection Kits: Comprehensive solutions for installation and maintenance.
Specifications
The document lists various seamless (SMLS) and extruded materials with their dimensions and compositions. Key materials include 316/316L stainless steel, 316L SS with 6% molybdenum, copper (B68/B75), PFA, Alloy 825, and Alloy 2507. Dimensions range from 6mm to 14mm in outer diameter (OD) and 1mm to 2mm in wall thickness.
Procedures and Standards
O'Brien is ISO 9001 certified, ensuring adherence to international quality standards. The company focuses on customer-centric solutions with reliable and time-tested products.
Recommendations
For thermal processing equipment, O'Brien offers self-regulating and power-limiting tracer designs with varying wattage per foot and voltage ranges. Maximum maintain/continuous exposure and intermittent exposure temperatures are specified for each type.
Key Data from Tables
The tables provide detailed specifications for different tracer types, including wattage, voltage range, and maximum exposure temperatures. Self-regulating tracers are available in wattages from 3 to 28 watts per foot, with voltage ranges of 100-130 VAC and 200-277 VAC. Power limiting/zone style tracers are available in wattages from 5 to 20 watts per foot, with voltage options of 100-120 VAC, 208 VAC, 230 VAC, 240 VAC, and 277 VAC.
Contact Information
O'Brien's contact details include a phone number, fax, and email address for customer inquiries. The company is located at 1900 Crystal Industrial Ct., St. Louis, MO 63114.
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Catalog excerpts

STACKPAK traced tubing for control emission monitoring-1

An Engineered Sample Transport Solution TUBING BUNDLE

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STACKPAK traced tubing for control emission monitoring-2

For over 50 years O’Brien—an AMETEK company—has provided customers with engineered products and solutions for field instrument installations and sample transport. As proven experts in heat transfer and process accuracy, our STACKPAK™ sample transport bundle ensures temperature maintenance, freeze protection, and environmental durability in demanding applications. STACKPAK™ Analytical Gas Sample Transport Solution Custom Designs Total Sample Transport Solutions SELECTION GUIDE: Sample Transport Tubing Jacket Information Temperature Sensing Temperature Control Power Connection Kits End Connection...

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STACKPAK traced tubing for control emission monitoring-3

STACKPAK ™ ANALYTICAL GAS SAMPLE TRANSPORT SOLUTION Features & benefits • Precise Temperature Control: Integral heat trace and temperature sensor keep gas samples above dew points to prevent phase change and component drop-out. Compact, Space-Saving Design: Slim outer diameter and tight bend radius allow easy installation in confined areas. Customizable Configurations: Multiple tubing materials, finishes, coatings and bundle layouts to meet exact applications needs. Simplified Installation: Pre-assembled bundles with optional factory sealed ends and integrated components reduce install time and...

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STACKPAK traced tubing for control emission monitoring-4

Total Sample Transport Solutions Continuous Emissions Monitoring Systems (CEMS) Suitable for all industries with combustion processes requiring regulation. PROCESS ANALYZING Ideal for chemical, petrochemical, and refining industries. 2 7. Sample Point Enclosures Provides a weatherproof and insulated enclosure for sample take off, piping components, and vaporizing regulators. 1. Probe Enclosures Insulated enclosures provide a stable environment for the probe, piping components, and sampling equipment. Heated enclosures are also used to prevent temperatures from dropping below the dew point of...

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STACKPAK traced tubing for control emission monitoring-5

Hydrogen Oxygen Nitrogen Methane Aggressive Temperature °C Reactivity of Analyte and Tube Material Sample contamination or loss due to adsorption or permeation Corrosion-induced failures Flow restrictions, kinking, or delayed response times Analyzer inaccuracies from desorption “memory effects” Material Matters O’Brien offers a comprehensive range of tubing and wiring solutions tailored to diverse process conditions. Our selection includes: Surface Area vs. Surface Finish Material choice must account for both normal and upset conditions. For example, stack gas systems may form corrosive acids...

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STACKPAK traced tubing for control emission monitoring-6

SELECTION GUIDE: SAMPLE TRANSPORT TUBING Consider the following Selection Guidelines: Moisture MOISTURE Thermocouple Cleaned Recommended lower effective application approximately 40ppm Recommended lower effective application approximately 40ppm TrueTube ES Electropolished with SilcoNert™ 2000 TrueTube PD Chemically Polished with Dursan 10 TrueTube ES Electrolished with SilcoNert 2000 Recommended low ppb to ppm Mercury Moisture Recommended lower effective application approximately 1ppm TrueTube® ES Electrolished with SilcoNert™ 2000 PFA Fluoropolymer Heavy Wall Thermocouple Cleaned Recommended...

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STACKPAK traced tubing for control emission monitoring-7

SELECTION GUIDE: SAMPLE TRANSPORT TUBING TRUETUBE® SOLUTIONS BY O’BRIEN COMMON OPTIONS Fluoropolymer Tubing PFA, PTFE, and FEP are the most common fluoropolymers used in sample transport. Chosen for their exceptional chemical inertness, they are ideal for volatile compounds and aggressive fluids. • USE: Low-pressure chemical/sample lines where metal is unsuitable • SURFACE ROUGHNESS: Not applicable • ADVANTAGES: Chemically inert, flexible, ideal for cleanliness-critical applications • LIMITATIONS: Permeable; limited pressure/temperature range; not suitable for oxygen-sensitive or high-purity...

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STACKPAK traced tubing for control emission monitoring-8

JACKET MATERIALS SV47 is a proprietary thermoplastic formulation that exceeds the requirements of 105C PVC and outperforms other PVC jacket materials in UV resistance as well as providing low temperature flexibility. TPU is a thermoplastic polyurethane jacket that offers excellent abrasion resistance and extreme cold temperature workability. TPU also contains no chlorides so it should be selected for applications where chloride stress cracking is a problem. JACKET COLORS O’BRIEN TPU COLORS 14 Available E = Excellent G = Good F = Fair P = Poor * Minimum service and installation temperature for...

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ACCESSORIES: ACCESSORIES: Insert RTD or Thermocouple Here SensorTube™ is a design option that must be requested at time of quote. An additional PFA tube in the heated core creates a pathway for a temp sensor to be inserted up to 20' (6m) from the control end without any special tools. This eliminates cutting into the bundle with field installed sensors. The sensor can be inserted through more than five ninety degree bends without problems. The STACKPAK™ design request form is available online at: O’Brien can provide an RTD that is embedded in the heated core of the line. These are typically installed...

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STACKPAK traced tubing for control emission monitoring-10

Single-entry power connection with junction box Single Entry Power Connection Kit MODEL NUMBER CSA/FM C1D2 Approved Power Connection Zone 1 and 2 Approved Power Connection PRODUCT OVERVIEW PRODUCT OVERVIEW Power connection kit for use with any wattage J, P, BR, NR, VT, VH, JV or JN tracer. Includes junction box and bundle mounting bracket with adjustable straps. Junction box also includes surface mounting feet. The nVent RAYC end seal. It is d nVent RAYCHE Use the E-150 in –60°F to 420°F and Dekra for u The nVent RAYCHEM JBS-100 kit is designed to connect power to a single nVent RAYCHEM brand...

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STACKPAK traced tubing for control emission monitoring-11

Weather protection, splice sealing, strain relief, underground (8” xBundle 96”) – maximum service intermittent. insulation is sufficient during installation. Example: Heavy TPKSK-10 and 36 tube yard of rollRed of Self Silicone Mounting Hole 10oz. RTVFusing Silicone Sealant Max. (B) temperature 400°F (204C). plastic bags may be placed over the bundle ends and Diameter (D) Min. (C) 10oz. tube of Black RTV Silicone Sealant Tape – maximum service temperature – maximum service temperature 500°F TPKJP-1 Jacket Patch Kit, Fluid Resistance TPKSK-SRT-10 temporarily secured with vinyl tape. These methods...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.