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winder series W1100TF, calendering

winder series W1100TF, calendering

winder series W1100TF, calendering

Product catalog summary
Overview: The Series 1100TF winders by SML Maschinengesellschaft mbH are designed for sleeve and calendering line applications, suitable for various films including mono or coextruded films made from PP, PET, COC, and PC. These winders are ideal for films with thicknesses ranging from 100 to 450 microns and are equipped to handle special PMMA and PC optical films.
Specifications: The winders support a thickness range of 120 - 600 µm for 3” shafts and up to 1000 µm for 6” and 8” shafts, depending on the material. They can achieve a maximum mechanical line speed of 100 m/min and accommodate a maximum net film width of 1450 to 2450 mm. The winding tension ranges from 75 to 400 N/m, with contact roll pressure adjustable between 50 and 500 N.
Winding Modes: The winders offer both gap and contact winding modes. In contact mode, adjustable lay-on pressure is available, while gap-winding mode utilizes a laser-controlled gap. The winders can operate in either clockwise or counter-clockwise directions.
Features: The Series 1100TF includes a web tension measuring roller for upstream tension control, a central drive for winding modes, and a guillotine cutting unit suitable for rigid films. The system supports 3”, 6”, and 8” shafts, with optional friction winding shafts for part-bobbins.
Handling System: A portal robot and lifting trolley facilitate the transportation of shafts and bobbins. The system allows for easy withdrawal of bobbins from shafts, which can then be placed onto pallets or conveyor bands.
Additional Capabilities: The winders feature a 15” color touch screen and modem connection for enhanced control and connectivity. The design allows for technical modifications as needed.
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Catalog excerpts

winder series W1100TF, calendering-1

series 1100TF winders turret winders for sleeve and calendering lines Series 1100TF winders are the ideal automatic winders for sleeve line and calendering line applications: - various mono or coextruded films out of PP, PET, COC, PC in the thickness range 100-450 microns, produced on sleeve lines. - PP, PS and PET thermoforming films eventually with EVOH barrier - special PMMA and PC optical films A web tension measuring roller positioned in the inlet section is used to control the upstream web tension. So this web tension is separated from the actual winding tension by means of the following nip roller arrangement. The winders are equipped with a central drive for gap or contact winding mode. Winding in contact mode offers adjustable lay-on pressure. The gapwinding mode works via a laser-controlled gap between the bobbin and the contact roll itself. With increasing bobbin diameter, the contact roll unit retracts continuously via an AC servo-positioning drive. 10 taper curves are available and can be preselected and modified individually. Series 1100TF winders are equipped with a powerful guillotine cutting unit, especially suitable for rigid film and sheet. The winders are suitable for 3”, 6” and 8” shafts. For producing part-bobbins friction winding shafts can be used (optional). In this case, 2 adjustable banana rollers are positioned in the inlet section to adjust a small distance between the part-webs. Edge and part-web cutting is done before the winder. In friction mode the winding tension is controlled by the pneumatic pressure control in the shaft, according to adjusted start tension and taper curve. SML Maschinengesellschaft mbH Phone: +43 7672 912 0 Bundesstrasse 1a Fax: +43 7672 912 9 A-4860 Lenzing e-mail: [email protected] Austria - Europe For transportation of the shaft and the bobbin in and out of the winding station the winder is equipped with a portal robot. To withdraw the bobbin from the shaft, one shaft end is fixed in a clamping device and the bobbin is withdrawn from the shaft by a moveable lifting trolley. From the trolley the bobbin can be picked up or tilted-off onto a pallet or a conveyor band. SML’s series 1100TF winders are available with winding direction being clockwise or counter-clockwise.

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winder series W1100TF, calendering-2

series 1100TF winders turret winders for sleeve and calendering lines sleeve and calendering films PET, PP, PS, PC and PMMA thickness range 120 - 600 µm (3” shafts) max. thickness up to 1000 µm (6”, 8” shafts), depending on material max. mech. line speed winding mode winding direction depending on design clockwise or counter-clockwise winding tension contact roll pressure roll start up device core preparation necessary maximum mechanical bobbin diameter 3” 800 mm or smaller for full width (depending on width and bobbin weight) max. mechanical bobbin diameter 6” standard shafts 1000 mm or smaller,...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.