SERIES W4000 CAST

SERIES W4000 CAST

SERIES W4000 CAST

Product catalog summary
Overview: The document provides technical specifications and operational details for the Series W4000 stretch film winders by SML Maschinen Gesellschaft MBH. These winders are designed for various film dimensions and are available in different configurations to accommodate specific production needs.
Specifications:
  • Winding Configurations: Available in single and double turret versions for 4-up, 6-up, 8-up, and 10-up film widths.
  • Mechanical Speed: Capable of operating at maximum speeds of 725 m/min or 1,000 m/min.
  • Roll Diameter: Supports roll diameters up to 400mm.
  • Winding Mode: Central winding in contact mode using 3-inch shafts.
  • Winding Tension: Adjustable between 15 - 100 N/m.
  • Contact Roll Pressure: Ranges from 50 - 500 N/m.
  • Cycle Time: 60 seconds per cycle.
  • Core Feeding: Options for manual or automatic feeding.
  • Film Thickness Range: 8 - 50µm.
  • Maximum Net Film Width: Varies based on turret configuration.
Operational Features:
  • Film Processing: Film is fed from an oscillating frame, passes through a cutter stand, and is trimmed before winding.
  • Turret Design: Each turret includes a tension measuring roller and a carbon fiber contact roller for sensitive winding.
  • Roll Handling: Rolls are removed using a trolley, with winding shafts swinging out at a 30˚ angle.
  • Control System: Features a 15-inch TFT color screen and a PLC for adjustable winding taper curves.
  • Maintenance: Equipped with error diagnosis tools and modem connection for easy servicing.
Applications: Specifically designed for stretch wrap film production, ensuring high-speed and efficient winding operations.
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Catalog excerpts

SERIES W4000 CAST-1

WINDING TECHNOLOGY SERIES W4000 CAST Turret winder for stretch wrap film Series W4000 stretch film winders are available in differing versions for a variety of film dimensions. A single turret is used for 4-up widths, while a double turret is employed for 8-up and 10-up variations. This allows the processing of one side of the film in the upper turret and the other side in the lower turret. Lastly, for 6-up widths, either a single turret with centre support is utilised, or a double turret. The winders operate exclusively on 3-inch shafts with roll diameters of up to 400mm and combine central winding with a contact mode. Series W4000 winders are extremely robust with strong side walls and heavy reinforcement profiles across the entire width for smooth high-speed operation. They are designed for maximum mechanical speeds of 725 m/min or 1,000 m/min. During operation, the film is fed to the winder from an oscillating frame and enters the cutter stand from above before passing through a two-roller S-wrap, which separates line and winding tension. Following edge and bleed trimming in the cutting station, which consists of a special 3-roller unit, depending on its width, the film is transported to either one or two turrets. Each turret has an individual tension measuring roller, while an ultra-light, carbon fibre contact roller ensures sensitive winding. Carbon fibre is also used for the winding shafts of the two winding stations in the turret and a sophisticated electronic shaft vibration control prevents critical shaft speeds. When indexing, the winder operates a swivelling, stationary knife with electrostatic lay-on. In order to remove the rolls from the winder on a trolley, the winding shafts are swung out at an angle of roughly 30˚ with the help of a supporting arm. A cycle time of 60 seconds is ensured by the fitting of each turret with a separate magazine and a corresponding trolley with integrated core feeding device. Series W4000 winders have large 15-inch TFT colour operating screens. A PLC offers individually adjustable winding taper curves for various products. Moreover, error diagnosis tools and a modem connection enable the line operators to carry out unproblematic servicing and trouble-shooting. AUSTRIA - EUROPE EMAIL: [email protected]

 Open the catalog to page 1
SERIES W4000 CAST-2

WINDING TECHNOLOGY SERIES W4000 WINDERS CAST stretch wrap film typical machine rolls on 3-inch cores Thickness range 4-up single turret (x times 500mm) 6-up single turret with center support or double turret 8-up and 10-up double turret SERIES W4000 725 m/min or 1000 m/min Winding mode central winding in contact mode with winding shafts Winding tension Contact roll pressure Roll start up device electrostatic lay-on Maximum mechanical roll diameter Cross-cutting device swivelling knife Cycle time Core feeding Roll handling We reserve the right to technical modifications. Printed 10/2010. Maximum...

 Open the catalog to page 2
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