CPP EXTRUSION

CPP EXTRUSION

CPP EXTRUSION

Product catalog summary
Overview: The document provides technical specifications and details about SML's CPP (Cast Polypropylene) extrusion lines, which are designed for producing high-quality CPP films used in various packaging applications.
Specifications:
  • Applications: Packaging film, metallising film, lamination film, stationery film, protection film.
  • Raw Materials: PP-homo, PP-copo, blends with PE grades.
  • Film Thickness Range: 18 - 250µm.
  • Final Film Width: Up to 5000mm.
Raw Material Handling:
  • Feeding system with individual pneumatic hopper loaders.
  • Gravimetric dosing for up to 6 components per extruder.
  • Extruder output control integrated in the SMILE control system.
Extrusion:
  • Extruder diameters range from 60 to 220mm.
  • L/D ratio of 28 or 33, depending on raw material and extruder size.
  • Hydraulic screen changers for melt filtration.
  • Coextrusion structures up to 5 layers.
  • Automatic die with cross-profile control.
Casting Unit:
  • First cooling roll: 800 or 1000mm, matt surface, driven and temperated.
  • Second cooling roll: 400mm, chrome surface, driven and temperated.
  • Roller width options from 2100 to 5500mm.
  • Web pinning options include dual-chamber vacuum box, airknife, softbox, and electrostatic or pneumatic edge pinning.
  • Mechanical line speed: 350 / 450 m/min.
Downstream Equipment:
  • Thickness measuring systems: beta ray, IR-ray, or x-ray gauging.
  • Corona treatment options: one-sided, double-sided, or reversible.
Edge Trimming:
  • Inline edge trimming with blades.
  • Direct refeeding to main extruder by vertical scraptruder.
Winding:
  • Series W1050 turret winder, W1200 turret winder, and W2000 robotic horizontal sliding winder.
Automation: Managed by the SMILE control system.
Additional Features: The document highlights the importance of maintaining high melt quality and precise control over film properties, especially for high-end metallisable films. Special attention is given to the winding process, which uses ultralight carbon fibre contact rollers to ensure precise control over film roll hardness even at high speeds.
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Catalog excerpts

CPP EXTRUSION-1

CAST FILM LINES CPP EXTRUSION SML lines – brilliant CPP film for perfect product presentation Cast polypropylene film (CPP) forms the basis for a variety of packaging applications. It must possess excellent sealability and transparency for subsequent printing or lamination, as well as minimal gauge variation and a low gel level for metallising. CPP films are used for bags and pouches, general and textile packaging, candy wrappings, food packaging, antifog and peelable structures. CPP film is also employed for stationery products and protection films. Metallised CPP film for lamination accounts for high volume use. CPP lines are built for wider web width. Typical production speeds are between 200 and 350 m/min. For the inline recycling of edge trim fluff, SML utilises vertical scraptruders with forced feeding. This process avoids thermal degradation of the material as it is not undergoing an additional melt phase during recycling. Especially large area melt-filtering systems such as leaf disk and candle filters are integrated, in order to enable the removal of gels. This is particularly important for the anufacture of products such as protection film or high end metallisable film. All these components ensure consistent high melt quality for perfect film properties. The winding of CPP film is an especially demanding task. Post-crystallisation of the materials requires low winding tension and the film is also very slippery due to migrating additives. SML uses special, ultralight carbon fibre contact rollers on its winders, which have optimised rubber coatings that minimise air induction. Therefore, even at high winding speeds of 300 m/min and above, the hardness of wound film rolls can be controlled precisely. From the comprehensive SML winder programme, series W1050/W1100/W1200 and W2000 winders are especially suitable for the winding of CPP films. AUSTRIA - EUROPE

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CPP EXTRUSION-2

CAST FILM LINES CPP EXTRUSION packaging film, metallising film, lamination film, stationery film, protection film Raw materials: Film thickness range: Final film width: line configuration PP-homo, PP-copo, blends with PE grades 18 - 250µm up to 5000mm RAW MATERIAL HANDLING Feeding system: individual pneumatic hopper loaders Gravimetric dosing: up to 6 components per extruder Extruder output control: integrated in SMILE control system EXTRUSION Extruder diameters: L/D ratio: Melt filtration: Melt pumps: Coextrusion structures: Extrusion die: CASTING UNIT First cooling roll: Second cooling roll: Roller...

 Open the catalog to page 2
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