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HRC (HyperRel™ Composite) Highlights

HRC (HyperRel™ Composite) Highlights
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HRC (HyperRel™ Composite) Highlights

Product catalog summary
Overview: The document outlines the specifications and features of HyperRel™ Composite (HRC) and HyperRel™ Metal (HRM) connectors, emphasizing their adherence to military standards, performance metrics, and material composition.
Specifications:
  • EMI Shielding Effectiveness: Exceeds MIL-C-38999, paragraph 3.3.1.
  • Fluid Immersion: Compliant with MIL-C-38999, paragraph 3.33.
  • Temperature Resistance: Maintains integrity under extreme temperatures, meeting MIL-C-38999, paragraph 3.8.
  • Magnetic Permeability: Less than 2.0 µ, compliant with MIL-C-38999, paragraph 3.3.4.
  • Materials: Shell and inserts meet MIL-C-38999, paragraph 3.3; contacts comply with MIL-C-39029, paragraph 3.3.
  • Finish: Adheres to MIL-C-38999 and MIL-C-39029 standards.
  • Insulation Resistance: Meets MIL-C-38999, paragraph 3.13.
  • Dielectric Withstanding Voltage: Complies with MIL-C-38999, paragraph 3.14.
HRC Highlights:
  • Compatible with MIL-C-38999 Series III connectors.
  • Incorporates Hypertac contact technology for enhanced performance and reliability.
  • Composite materials support up to 1500 mating cycles.
  • Hypertac contacts reduce mating force and improve vibration/shock resistance.
  • Corrosion resistance with over 2000 hours of salt spray endurance.
HRM Highlights:
  • Features metal connectors with triple start, self-locking, threaded coupling.
  • Designed for maximum vibration, shock, and EMI resistance.
  • Metal-to-metal coupling enhances EMI, moisture, and corrosion resistance.
Performance Metrics:
  • Shock Resistance: High impact per MIL-S-901.
  • EMI Shielding: Effective from 100MHz to 10GHz, with a minimum 50dB effectiveness at 10GHz.
  • Insulation Resistance: 5000 megaohms minimum at +25˚C.
  • Corrosion Resistance: 500 hours salt spray per MIL-C-38999.
  • Contact Ratings: Various amp ratings for different wire gauges.
  • Contact Resistance: 50% reduction compared to MIL-C-39029.
  • Vibration/Shock: Proven at 2 nanoseconds.
  • Fluid Resistance: Resistant to fuels, coolants, and solvents per MIL-C-38999.
  • Mating Force: Up to 80% less force required.
  • Mating Cycles: 300% increase compared to MIL-C-39029.
Materials and Finish:
  • Shell: Aluminum alloy.
  • Contacts: Copper alloy with gold over nickel finish.
  • Inserts: Plastic and silicone.
  • Shell Finish: Olive drab cadmium over nickel or nickel plated.
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Catalog excerpts

HRC (HyperRel™ Composite) Highlights-1

Materials All the materials used in the shell and inserts in the HRCare in accordance with MIL-C-38999, paragraph 3.3. The contacts are in accordance with MIL-C-39029, paragraph 3.3 Finish Shells:Meet the requirements of MIL-C-38999Contacts:Meets the requirements of MIL-C-39029 EMI shielding effectiveness Insulation resistance Meets and exceeds the requirements of MIL-C-38999,paragraph 3.3.1 Meets all the requirements of MIL-C-38999, paragraph 3.13 Fluid immersion Dielectric withstanding voltage Meets and exceeds the requirements of MIL-C-38999,paragraph 3.33 Meets all the requirements of MIL-C-38999, paragraph 3.14 Temperature The metal surface will not delaminate from the compositematerial even after extreme temperature excursions. The HRC meets all requirements of MIL-C-38999, paragraph 3.8 Magnetic permeability The magnetic permeability of the fully assembled HRCconnector is less than 2.0 , meeting all the requirements of MIL-C-38999, paragraph 3.3.4 > Hypertronics Corporation Toll Free:1-800-225-9228 Tel:+1 978-568-0451 Fax:+1 978-568-0680 www.hypertronics.com 1 >

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HRC (HyperRel™ Composite) Highlights-2

A-35A-98B-05B-35B-98B-996 Size 22D Contacts3 Size 20 Contacts5 Size 20 Contacts13 Size 22D Contacts6 Size 20 Contacts7 Size 20 Contacts C-04C-08C-35C-98D-05D-184 Size 16 Contacts8 Size 20 Contacts22 Size 22D Contacts10 Size 20 Contacts5 Size 16 Contacts18 Size 20 Contacts D-23D-193 Size 16 ContactsD-35D-97E-06E-0819 Size 20 Contacts2 Size 20 Contacts37 Size 22D Contacts4 Size 16 Contacts6 Size 12 Contacts8 Size 16 Contacts18 Size 22 Contacts8 Size 20 Contacts E-194 Size 16 ContactsE-26E-35E-99F-1111 Size 20 Contacts26 Size 20 Contacts55 Size 22 D Contacts21 Size 20 Contacts11 Size 16 Contacts4...

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HRC (HyperRel™ Composite) Highlights-4

C (13).922.750.906.812.128 D (15)1.047.906.969.906.128 E (17)1.2191.0161.062.969.128 F (19)1.2971.1411.1561.062.128 G (21)1.4421.2661.2501.156.128 H (23)1.5471.3751.3751.250.154J (25)1.5721.4851.5001.375.154 > Notes: ? Dimensions are in inches. ? R2 dimension may be substituted for mounting screw locations (R1) or front mount cutouts. Hypertronics Corporation Toll Free:1-800-225-9228 Tel:978-568-0451 Fax:978-568-0680 www.hypertronics.com size="-2">

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HRC (HyperRel™ Composite) Highlights-6

HRC XX X X XX X X D38999 XX X X XX X X > General IdentifierShell KeyHyperRel Composite Series*N, A, B, C, D, EShell StyleContact Style90=Square FlangeP=Standard pin 500 Cycle94=Jam Nut MountingS=Standard Socket 500 Cycle96=Straight PlugH=Pine, Extended Life1500 Cycle ContactClass & FinishJ =Socket Extended LifeM=Nickel Coating15000 Cycle ContactW=Olive Drab CadmiumInsert ArrangementShell SizeSee pages 2 & 3A(9), B(11), C(13), D(15), E(17),F(19), G(21), H(23), J(25)Shell SizeA(9), B(11), C(13), D(15), E(17),Insert ArrangementF(19), G(21), H(23), J(25)See pages 2 & 3Class & FinishContact StyleJ...

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HRC (HyperRel™ Composite) Highlights-7

Mating Force Up to 80% less mating force. Mating Cycles Shock 300% increase in mating cycles compared to MIL-C-39029 requirements. High impact per MIL-S-901 EMI Shielding Contact Elements (Size 22D) Effective over a range of 100MHz to 10 GHzWith a minimum 50dB effectiveness at 10GHz 10 off springs compared to 2 off springs on a MIL-C-39029 contact.Five times more contact elements means higher reliability. Contact Points (Size 22D) Insulation Resistance 10 off lines compared to 4 off points on a MIL-C-39029contact.Infinitely more points (reliability) 5000 megaohms min at +25ڋC (+77ڋF) Corrosion...

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HRC (HyperRel™ Composite) Highlights-11

Shell SizeH Flat +.000/-.010G Dia.+.010/-.000 >

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HRC (HyperRel™ Composite) Highlights-12

HRM 20 * 11 -35 P N D38999/ 20 * B -35 P N > Basic Identifier HRMShell Keying HyperRel Metal SeriesN, A, BShell StyleContact Type20=Square Flange orP=PinWall Mount ReceptacleS=Socket24=Jam Nut Receptacle 26=Straight PlugInsert ArrangementSee pages 8 & 9Class W-O.D.CAD over NickelClass F-Nickel PlatingShell Size (9 Thru 25)9, 11, 13, 15, 17, 19, 21, 23, 25Shell Size (9 Thru 25)9, 11, 13, 15, 17, 19, 21, 23, 25Class W-O.D.CAD over NickelClass F-Nickel PlatingInsert ArrangementSee pages 8 & 9Shell Style20=Square Flange orContact TypeWall Mount ReceptacleP=Pin24=Jam Nut ReceptacleS=Socket26=Straight...

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HRC (HyperRel™ Composite) Highlights-15

HRC00 X B-X -XX XX X General IdentifierHyperRel Composite SeriesRear AccessoriesFinishA=Black Composite, Unplated*M=Nickel, Plated *W=Olive Drab CadmiumShell SizeA(9), B(11), C(13), D(15), E(17), F(19), G(21), H(23), J(25)TypeEL=StraightEN=90 DegreeCable CodeSee Cable Insert Arrangement TableContact StyleP=PinS=Socket* Consult factory for availability.

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HRC (HyperRel™ Composite) Highlights-16

Hypertronics. When failure is not an option. Hypertronics has been the leader in the design, manufacture and distribution of high reliability connectors for the electronics industrysince 1970.As part of Smiths Group, a multinational company headquartered in the UK, Hypertronics specializes in providing highlyengineered connector solutions to global niche markets and applications requiring unfailing performance and reliability. High Reliability Connectors - Hypertac Technology All of Hypertronics products are built upon the patented Hypertac Contact design, which outperforms other interconnect...

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