HD Series NOVEMBER 2006 1 Signal Connector DIN 41612 • HDC and HDD interchangeable with DIN41612 C and D • 0.6 mm and 1.0 mm Hypertac® contacts, in a two or three row format • Up to 192 positions • HDT style offers mixed arrangements with signal, power and up to 12 co-axial contacts • Accessories include Double Eurocard aligners and plastic covers • HDD Style up to 32 heavy duty 1.0 mm contacts plus a maximum of 16 contacts 0.6 mm dia Applicable Markets: Mil-Aero Space Marine

HD Series 2 NOVEMBER 2006 Front release/rear removable contacts Contact insertion Contact removal 1 Assembly Tool Tweezer - Non Ferrous 1 Extraction Tool HPD - 286 0.6 mm male and female contacts and 1 mm male contact. HD240 1 mm female contact 2 Holding main body of extraction tool, align above contact cavity on mating face of insulator 3 Insert tubular tip fully, insuring that tool remains in line with the contact cavity. To avoid damage, do not rotate or exert sideways movement. This will retract contact retention clip ears from engagement with the shoulder in the contact cavity 4 With the...

HD Series Two part circuit board connectors HDB - HDC - HDD - HDS - HDT NOVEMBER 2006 3 Dimensions are in mm Connector finish ordering code Description Component Component finish ordering code Qualified to Plating thickness* U Gold plate Socket -/9 ASTM-B-488 1.27 mm Gold plate Pin -/7 ASTM-B-488 1.27 mm Gold plate These values apply to mating surfaces The gold plating finishes published here are the standard finishes offered by Hypertac. If the customer has a particular application which may require a non-standard gold finish, then this can be applied to a suitable specification. The Hypertac©...

HD Series All values at s.t.p. unless otherwise stated. The majority of values given are BS Specification or similar, but in all respects the performance is superior. Materials Insulators HDB/C/D/S : Glass reinforced phenolic HDT : Thermoplastic Contacts : Copper alloy Socket wires : Copper alloy Polarising studs : Copper alloy and pins : Nickel plated Signal and Power Contacts Male pin diameter : 0.6mm nominal 1.0mm nominal 3.6mm nominal Contact plating : Refer to Ordering Information Contact resistance 0.6mm contact : 7 milliohms maximum 1.0mm contact : 3 milliohms maximum 3.6mm contact : 1...

HD Series HDT-96 Position HDT-78 Position + 2 Co-ax/Power cavities HDT-60 Position + 4 Co-ax/power cavities HDT-42 Position + 6 Co-ax/power cavities HDT-6 Position + 10 Co-ax/power cavities HDT-192 Position HDT-156 Position + 4 Co-ax/power cavities HDT-120 Position + Co-ax/power cavities HDT-84 Position + 12 Co-ax/power cavities Specification NOVEMBER 2006 5 Dimensions are in mm

HD Series S O L I D I N S U L A T O R 0116 HDT-42 way Signal 6 Coax Male Insulator without DIN aligner 0117 HDT-42 way Signal 6 Coax Female Insulator without DIN aligner 0118 HDT-78 way Signal 2 Coax Male Insulator without DIN aligner 0119 HDT-78 way Signal 2 Coax Female Insulator without DIN aligner 0120 HDT-60 way Signal 4 Coax Male Insulator without DIN aligner 0121 HDT-60 way Signal 4 Coax Female Insulator without DIN aligner 0122 HDT-6 way Signal 10 Coax Male Insulator without DIN aligner 0123 HDT-6 way Signal 10 Coax Female Insulator without DIN aligner X000 - Solder Dipped Terminations...

HD Series Row and contact identification NOVEMBER 2006 7 Dimensions are in mm

HD Series DIMENSION A DIMENSION B DIMENSION C DIMENSION D HDB/C/D HDS 88.90 93.90 90.00 94.90 48.31 53.26 49.46 54.26 Insulators 8 NOVEMBER 2006 Dimensions are in mm

HD Series THREE ROW - STYLE HDT Shrouded Male Half Female Half 88.90 44.45 138.28 max 6.05 1.5 MAX 11.00 14.90 max 14.05 9.30 90.00 43.36 85.35 max 138.28 max 17.28 max 9.3 max 3.55 max 10.50 7.62 15.24 24.14 Insulators NOVEMBER 2006 9 Dimensions are in mm

HD Series Insulators NOVEMBER 2006 11 Dimensions are in mm

HD Series Panel preparation details Board preparation details 12 NOVEMBER 2006 Dimensions are in mm HDB HDC HDD HDS Dimension A min 8.30 10.80 10.80 8.30 Dimension B min 10.00 12.50 12.50 10.00 Dimension C min 85.00 85.00 85.00 Dimension D min 90.00 90.00 90.00 HDS 38.10 49.40 48.31 HDB 78.74 90.00 88.90 Dimension E Dimension F Dimension G

HD Series Board preparation details NOVEMBER 2006 13 Dimensions are in mm

HD Series Board preparation details 14 NOVEMBER 2006 Dimensions are in mm N holes: † and ‡ to be increased, when needed, to accept wrap post F, W and Z terminations ‡ to 1.65 dia. min † to 1.20 dia. min

HD Series Panel preparation details NOVEMBER 2006 15 Dimensions are in mm † N holes: increase dia. min to 1.20 for termination styles F, W and Z

HD Series 7 7 7 Male contact terminations and codes 16 NOVEMBER 2006 Dimensions are in mm Term style Pin dia. Board thickness Dimension A maximum Part number 1st Row 2nd Row 3rd Row B 0.6 mm 1.6 mm 2.75 HD151/7 HD152/7 HD153/7 B 1.0 mm 1.6 mm 2.75 HD154/7 HD155/7 L 0.6 mm 3.2 mm 4.84 HPD685/7 HPD688/7 HPD691/7 Term style Pin dia. Dimension A maximum Part number G 4.15 HD 134/7 P 0.6 mm 6.20 HPD 684/7 N 0.6 mm 14.35 HPD 603/7

HD Series Female socket terminations and codes NOVEMBER 2006 17 Dimensions are in mm Term style Pin dia. Dimension A maximum Part number X 0.6 mm 3.97 HPD/522/9 P 0.6 mm 6.00 HD/246/9 P 1.0 mm 6.00 HD/148/9 *Please note When using 1.0 mm pin diameter HDD 032 (Two Row) HDD 042 & 048 (Three Row) up to thirty two 1.0 mm pins will be used. Plus a maximum of sixteen pins 0.6 mm diameter

HD Series 18 NOVEMBER 2006 Dimensions are in mm Specification Impedance: 50 Ù Cable group: RG 178 B/U RG 196 A/U Frequency: 0 - 10 GHz Proof Voltage: 750 / 50 Hz Temperature Range: -55° C to +125° C } MIL-SPEC

HD Series Power contact - DIN 41626 class 1 NOVEMBER 2006 19 Dimensions are in mm Specification Nominal current: 10 A Cable section: 1.0 mm2 Cable stripping length: 7.50/7.00

HD Series Polarising 20 NOVEMBER 2006 Dimensions are in mm

HD Series Tooling information NOVEMBER 2006 21 Dimensions are in mm