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SMI NOW 27/2023

SMI NOW 27/2023
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SMI NOW 27/2023

Product catalog summary
Overview: The document discusses advancements in the water bottling and packaging industry, highlighting innovations by SMI S.p.A. in collaboration with companies in Egypt, China, and the Maldives.
Technological Innovations: SMI S.p.A. has introduced technologies like the ECOBLOC® ERGON system and APS 4140 L ERGON palletiser to enhance production efficiency, flexibility, and sustainability.
Case Studies:
  • Valley Water, Egypt: Installed a line producing 36,000 bottles per hour, focusing on efficiency and sustainability.
  • Huihuang United Food, China: First installation of the ECOBLOC® ERGON system for large PET containers, serving brands like Coca-Cola.
  • Malé Water, Maldives: Continues to use SMI solutions, promoting the 'Maldives in a bottle' brand.
Market Trends: Increasing demand for bottled water in Egypt and China, driven by tourism recovery and health trends. PET bottles are favored for recyclability and cost-effectiveness.
Environmental Considerations: Emphasis on sustainability with eco-compatible PET bottles and green technologies to reduce environmental impact.
Product and Process Enhancements: SMI's improvements include bottle restyling for performance and systems for quick format changes and energy savings.
Conclusion: Technological innovation is crucial for meeting market demands and enhancing production efficiency and sustainability in the water bottling industry.
Wadi El Natrun Overview: A historically significant semi-desert area in Egypt, known for its use in mummification and as a sacred Christian region.
Bottled Water Market in China: Sales increased by 10.9% in early 2023, driven by household consumption and tourism recovery.
Huihuang United (Tianjin) Food Co. Ltd.: A major player in beverage bottling, collaborating with brands like Coca-Cola, investing in modern technologies.
Zhuhai Zhongfu Enterprises Co.: A leader in PET bottle production, recognized for advanced capabilities and environmental responsibility.
SMI Machinery Beijing Co. Ltd.: Provides local support in China, enhancing production efficiency and sustainability.
Interview with Huang Gang: Discusses company growth, technology investment, and commitment to quality and sustainability.
Technological Advancements: The ECOBLOC® ERGON system offers energy-efficient processes and reduced maintenance costs.
City of Tianjin: A major Chinese municipality with diverse architecture and economic significance.
Malé Water & Sewerage Company Pvt. Ltd. (MWSC): Focuses on sustainable water bottling initiatives, emphasizing environmental protection and technological advancement.
Specifications and Equipment: MWSC's bottling line includes ENOBERG monoblock ELC and ACP ERGON case packers, featuring advanced machinery for efficient operations.
Project Overview: "Bottling in Paradise" Marks MWSC's commitment to sustainable development, launching the ARO brand to reduce single-use plastics.
Focus on ARO Brand: A premium water brand targeting tourism, embodying an eco-conscious philosophy with artistic labels.
SMI Asia Services: Provides local support, ensuring prompt service and support for the Southeast Asian market.
Conclusion: MWSC's initiatives align with government policies to reduce plastic use and promote the Maldives' natural beauty.
Packaging and Palletizing Systems: Focus on SMI APS ERGON series and ACP ERGON case packers, enhancing efficiency and sustainability in packaging operations.
Specifications and Features: Include PID for glass bottle protection, APS 1035 P palletising system, and ACP ERGON case packers with advanced automation.
Advantages: Enhanced product protection, reduced changeover times, high reliability, and integration with Industry 4.0 technologies.
Optional Modules: Pad Feeding Module and Partition-Inserting Device for increased flexibility and protection.
Innovations: Revolving Quick-Format Changeover System for rapid switching between packaging formats.
Equipment Overview: Features a dual equipment system for film-only and tray operations, reducing format change times.
Main Advantages: Include increased precision, reduced maintenance costs, and compatibility with various packaging machines.
Industry Milestone: In 2022, the Italian packaging machine sector achieved a record turnover of 8.537 billion euros.
SMI France Expansion: New branch in Schiltigheim to enhance customer service and support.
Remote Monitoring Benefits: Reduced downtime, extended machine life cycles, and automatic maintenance notifications.
Propack East Africa 2023: SMI's participation highlights the importance of the East African market.
Contact Information: SMI has a global presence with offices in multiple countries.
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Catalog excerpts

SMI NOW 27/2023-1

VALLEY WATER - HUIHUANG UNITED FOOD MALÉ WATER & SEWERAGE COMPANY MALÉ WATER BOTTLING IN PARADISE THE FORMAT CHANGE REVOLUTION APS 4140 MORE EFFICIENT END OF LINE WITH DOUBLE COLUMN PALLETISER

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SMI NOW 27/2023-2

rt Hu W a: lé ma 4 n a s i 0 Ch es: M s of a r 16 Maldiv vantage nd of linpealletise . 30 The ad fficient ecolumn e packer.. 44 Morethe double : One caiosns nd N at wi ta s 6 GO plic c e R t 4 uc ap rot PE o p prod AC tiple t l d ns Mu tio kage 0 u l ion c o 5 a s lut p I a e I th to y SM s o e v k t b e SM n o : er ha gned om ON rt ng pr ve desi RG cha o E ge at -R an stem CM form ch sy t e a t el Th ec orm swiv f dir k e s c i it iv Qu ovat ns he nce n t n g 3 i a n 02 Fr tre a2 I s ce in c i M fr S en tA es as pr E ak op Pr

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SMI NOW 27/2023-3

he manufacturing industry is now required to act more and more quickly in sensing market changes, in order to take advantage of the opportunities they offer, without any hesitation. For this reason, technological innovation must be placed at the service of business efficiency, creating faster, more flexible and ecosustainable production plants. These are worldwide trends, as evidenced by the case historiespresent in this issue of SMINOW, briefly described below, which invite you to read the articles dedicated to them, more extensively. To meet the growing demand for bottled water in Egypt, Valley...

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SMI NOW 27/2023-4

SECTOR: WATER VALLEY WATER Wadi El Natrun, Egypt COMPLETE 36.000 BPH LINE WHICH INCLUDES: Blowing-Filling-Capping System ECOBLOC® 16-78-18 E HEVF Case Packer WP 600 ERGON Palletiser APS 3070 L ERGON Conveyor belts and subsupplies: compressor, laser marker, level control, labeler, wrapper.

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SMI NOW 27/2023-5

IN THE DESERT AREA OF WADI EL NATRUN, MORE OR LESS HALFWAY BETWEEN ALEXANDRIA AND CAIRO, YOU FIND YOURSELF IMMERSED IN AN UNUSUAL, RURAL, AUTHENTIC EGYPT. WADI EL NATRUN IS A DEPRESSION ABOUT 23 METERS BELOW SEA LEVEL, IT WAS IMPORTANT FOR THE ANCIENT EGYPTIANS WHO EXTRACTED THE “NATRUN”, THE SALT USED IN MUMMIFICATION PROCESSES. TODAY THIS AREA IS FAMOUS FOR THE EXTRACTION OF ELANO WATER, A 100% PURE AND NATURAL PRODUCT, BOTTLED BY THE VALLEY WATER COMPANY, FOUNDED WITH THE AIM OF PROVIDING THE MARKET WITH HIGH QUALITY PACKAGED WATER AND FILLING THE GAP BETWEEN STRONG DEMAND AND CURRENT LOW...

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SMI NOW 27/2023-6

IN THE NATRUN VALLEY, THE SMARTEST PET LINE INSTALLED BY SMI IN AFRICA o increase the production of 0.6 L and 1.5 L PET bottles, the Egyptian company recently turned to SMI for the supply of a complete line of 36,000 bottles/ hour, which is currently the smartest plant installed by SMI on the African continent and is the ideal solution to ensure efficient, sustainable and high quality production. Together with the new PET line, Valley Water has entrusted SMI with the modernisation and automation of the end of line of an existing parallel plant, characterised by the presence of a SMI stretch-blow...

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SMI NOW 27/2023-7

NOURISHMENT, QUALITY AND WELL-BEING FROM UNDERGROUND, THANKS TO INNOVATION lano water is extracted from wells in the subsoil of the western Egyptian desert of Wadi El Natrun, an area rich in minerals, natural salts and nutrients for the human body. To preserve the quality of the water and offer consumers a pure, uncontaminated and healthy product, the Valley Water company pays great attention to every detail and invests in cutting-edge technologies for every phase of the industrial process, from the extraction of the product from underground wells at a depth of 400 meters, to bottling and packaging...

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SMI NOW 27/2023-8

INVESTING IN NEW TECHNOLOGIES TO INCREASE EFFICIENCY AND PRODUCTION he decision to rely on SMI for the supply of a new complete line of 36,000 bottles/hour for the bottling and packaging of Elano water in PET bottles ranging from 0.6 to 1.5 L is the result of a close collaboration between the two companies, in 2013 with the installation of a rotary stretch-blow moulder and a shrink wrapper from the LSK range, both are used for the packaging of 0.33 / 0.5 / 1.5 L. containers in PET. SMI supplied the Egyptian company with an LWP 30 ERGON case packer dedicated to packing at a speed of up to 30 packs/minute...

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SMI NOW 27/2023-9

RESTYLING OF BOTTLES FOR BETTER PERFORMANCE he main aspects considered by SMI designers for the Valley Water project were: on the one hand, the study of the line layout to ensure optimal use of space, high quality, production efficiency and plant flexibility; on the other hand, the analysis of the design of existing bottles, making the knowhow acquired in the design of PET containers available to the customer. Starting from the containers used by the customer and keeping the “core concept” unchanged, SMI’s designers studied the restyling of the 0.6 and 1.5 L bottles, produced by the new ECOBLOC®...

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SMI NOW 27/2023-10

SMI SOLUTIONS FOR VALLEY WATER Consumer purchasing choices are also strongly influenced by environmental issues. To demonstrate its commitment to supporting sustainability issues, the Egyptian company Valley Water uses PET bottles as eco-compatible and recyclable packaging of Elano water, produced in factories equipped with the latest generation green technologies that allow reduced environmental impact and significant energy savings. The complete line of 36,000 bottles/hour supplied by SMI to Vallery Water for the bottling of Elano water, allows the customer to optimise the space within the...

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SMI NOW 27/2023-11

ECOBLOC® 16-78-18 AND HEVF SYSTEM FOR BLOWING-FILLING-CAPPING Bottles worked: 0.6 and 1.5L bottles in PET for natural water Elano Speed: production up to 36,000 bottles/hour ( 0.6 L format). Main advantages: • Compact and flexible solution • Reduced energy consumption • High-efficiency rotary stretch-blow moulding system equipped with motorised stretch rods, whose electronically controlled operation, does not require pneumatic cams; precise management of the stretch rod stroke and accurate control of its position, as well as significant energy savings • Preform heating module with energy-efficient...

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SMI NOW 27/2023-12

WRAP-AROUND CASE PACKER WP 600 ERGON Packs created: boxes of 4x5 for 0.6 L bottles and boxes of 3x4 for the 1.5 L bottles Main advantges: • Continuous packaging through a wrap-around system, which guarantees a smooth production process, without jerky movements • Ideal solution to obtain impact-resistant packaging, able to protect the product during transport • Better pack quality and reduced mechanical wear • Possibility to graphically customise the cardboard box to capture the consumer’s attention, offering the producer more opportunities for marketing and product promotion • Extremely ergonomic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.