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BLOWING & FILLING

BLOWING & FILLING
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BLOWING & FILLING

Product catalog summary
Overview: The document provides a comprehensive overview of the EBS (Electronic Blowing System) ERGON series of rotary stretch-blow moulding machines by SMI, designed for producing bottles from PET, rPET, and PP materials, mainly for the food and beverage industry.
Specifications: The EBS ERGON series includes models with 2 to 20 cavities, capable of producing up to 2,500 bottles per hour per cavity. They accommodate container diameters from 44 mm to 215 mm and operate on a 400 V electrical system.
Features and Benefits: Key features include a preform orientator, a preform-heating module with short-wave infrared lamps, and a rotary group of grippers. The compact design integrates electrical panels, reducing space and simplifying maintenance. The cam-free stretch-blow moulding wheel ensures precise operations, and an air recovery system reduces energy consumption.
Technological Innovations: The series introduces a compact, energy-efficient preform-heating module, reducing lamp usage and energy consumption by up to 30%. A high-performance reflective thermal panel system enhances heat distribution.
Energy Efficiency: The Air Master recovery system allows up to 40% savings in compressed air consumption, lowering operational costs and enhancing environmental sustainability.
Operational Advantages: The machines offer low noise levels, reduced mechanical stress, and easy management, cleaning, and maintenance. The MotorNet System® ensures optimal working parameters and quick machine setting changes.
Conclusion: The EBS ERGON series represents a significant advancement in stretch-blow moulding technology, offering high performance, energy efficiency, and flexibility for producing a wide range of plastic containers.
Preform Heating and Inspection: Preforms are checked for size and position before heating, with non-compliant ones discarded. The heating module uses short-wave infrared lamps and two cooling systems to prevent deformation and overheating. Preforms rotate for even heat distribution, with a sensor adjusting lamp power based on temperature.
Stretch-Blow Moulding Process: Preforms are transferred to stretch-blowing stations for simultaneous stretching and pre-blowing, followed by final blowing. The system ensures precise mould locking, reducing maintenance and noise while increasing equipment lifespan.
Bottles Outlet: Pressure profiles are monitored during blowing to ensure quality, with flawed bottles discarded. Finished bottles are transferred to filling machines.
ERGON EBS K Series: This series features compact, rotary stretch-blow moulders capable of producing up to 10,000 bottles/hour, suitable for small bottling lines with automation simplifying operations.
Preform Heating Innovations: The heating module includes thermo-reflective panels for efficient heat distribution and an aluminium diffuser to prevent overheating.
Stretch-Blow Moulding Innovations: The system uses motorized stretch rods and high-performance valves for efficiency and quality. The cam-free design reduces maintenance and noise.
Preferential Heating: This technique allows for controlled preform expansion, optimizing material distribution and container weight for non-cylindrical containers.
ERGON EBS KL Series: Designed for high-capacity production, this series integrates advanced automation and offers models for various container sizes and outputs.
Electronic Fillers: SMI's electronic fillers, compatible with stretch-blow moulders, offer high flexibility and hygiene, with features like high-precision flow meters and easy maintenance.
Filling Systems: The document details HEVF, HEMF, and HEVS filling technologies, focusing on their advantages and the ECOBLOC® ERGON series, which integrates blowing, filling, and capping systems.
Advantages of Electronic Fillers: High hygiene levels, separation of wet and dry manifolds, efficient control of filling speeds, and maximum filling precision through electronic flow meters.
ECOBLOC® ERGON Series: Integrates blowing, filling, and capping functions, reducing contamination risks and line inefficiencies, with modular and compact structures and energy-saving technologies.
Blowing, Filling, and Capping Systems: Preforms are heated and stretch-blown into containers, which are then filled and capped, allowing for flexible production with quick changeover times and easy maintenance access.
Specifications and Procedures: Procedures for changing moulds in a stretch-blow moulding machine are outlined, including the use of a preforms automatic loader to reduce loading time.
Filtration and Hygiene: The filtration unit ensures high-pressure air quality with three stages of filtration, and a special spacing star-wheel cleans preforms before heating.
Maintenance and Equipment: SMI provides a mould storage trolley and tools for maintenance, with air coolers available for cooling the heating module and blowing wheel. The ECOBLOC® system includes an automatic dummy bottles system for machine sanitization.
Innovative Systems: The "ReduxAir" system allows stretch-blow moulding at lower pressures, reducing power consumption. The FMS line produces over 15,000 moulds annually, ensuring high quality.
Testing and Design: Preforms are tested for size, wall thickness, and polymer homogeneity. SMI's 3D CAD Department designs containers, testing them for mechanical and thermal features.
Automation and Control: SMI machines feature fully automatic processes with open and modular hardware and software, compliant with international standards, supporting Industry 4.0 and IoT technologies.
Contact Information: SMI S.p.A., Via Carlo Ceresa, 10, I-24015 San Giovanni Bianco (BG), Tel.: +39 0345 40.111, Fax: +39 0345 40.209, E-mail: [email protected], www.smigroup.it
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Catalog excerpts

BLOWING & FILLING-1

BLOWERS, FILLERS AND ECOBLOC® SYSTEMS

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BLOWING & FILLING-2

EBS ROTARY STRETCH-BLOW MOULDERS The new EBS (Electronic Blowing System) ERGON series of camfree stretch-blow moulding machines featuring a fully electronic stretch-blowing process arises from SMI's 20-year-long experience in the manufacturing of rotary machines and is the outcome of a challenging Research & Development project lasted two years. ONE SERIES, A HUNDRED POSSIBILITIES Fruit juices Carbonated water Carbonated drinks Still water Tea and isotonic drinks Edible oil Milk, yogurt and diary products Beer, wine and spirits Detergents, cosmetics, chemical and pharmaceutical products More...

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BLOWING & FILLING-3

EBS SERIES: PRODUCTION SPEED AND TECHNICAL DATA CONTAINER SIZE ELECTRICAL POWER MACHINE SIZE** The stated values are not binding, as they have to be confirmed by SMI according to production conditions and preform/container technical specifications. * 0,5 L container. ** Length x width

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BLOWING & FILLING-4

EBS E ROTARY STRETCH-BLOW MOULDERS Preform orientator • sturdy preform-lifting and orientating unit equipped with staircase and elevated platform • recovery of the preforms in excess, carried back to the hopper automatically Rotary groups of grippers • positively actuated valve gear control of the grippers' rotary groups through a double cam Preform-heating module • horizontally positioned short-wave infrared ray lamps, grouped in various sections • up to 8 short-wave infrared ray lamps for each section of the heating module • possibility to set and modify the parameters of each lamp through...

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BLOWING & FILLING-5

EBS E SERIES: FEATURES AND BENEFITS • liquid-fed cooling system, in order to cool the protection ring avoiding the preforms thread deformation during the heating process • air-fed cooling system, in order to keep the heating module temperature constant and low enough • modular design, standardised for all stretch-blow moulders models Stretch-blow moulding wheel • precise and highly reliable cam-free technology • standardized stretch-blowing stations for all blow moulders models, with a low dead volume thanks to high performance valves and optimized circuits • liquid-fed cooling system, in order...

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BLOWING & FILLING-6

EBS ROTARY STRETCH-BLOW MOULDERS Top level reliability and efficiency The new EBS ERGON series is more sturdy, compact, flexible, technologically advanced and performing than the previous series, thanks to an array of technical innovations applied to the stretch-blowing process. As a matter of fact, the stretch-blowing module of the EBS ERGON range is equIpped with motorized stretching rods whose operation, electronically controlled, needs no mechanical cams. Such innovation allows to precisely manage the stretching rod ride and to accurately control its position, while providing significant...

 Open the catalog to page 6
BLOWING & FILLING-7

EBS SERIES: FEATURES AND BENEFITS All of EBS ERGON stretch-blow moulders of the latest generation are equipped with a built-in, high efficiency air recovery system, named AIR MASTER, which allows to recover air from the blowing circuit. HIGH PRESSURE The system is based on a two-stage architecture (1st and 2nd stage), as follows: The 1st stage allows to re-use the air recovered to feed: • the service air circuit • the low-pressure line feeding external units • the pre-blowing circuit The 2nd stage (PX tank) allows to re-use the air recovered to feed: • the 1st stage of the blowing process The...

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BLOWING & FILLING-8

EBS E ROTARY STRETCH-BLOW MOULDERS scan this QR code The EBS E ERGON project is based upon all-electronic processes which allow to get rid of the whole of mechanical movements and related cams and ultimately make the blower a cam-less machine. The new range is composed of 4 models, from 12 to 20 cavities, suitable for the production of bottles with a maximum output of 2,500 bph/cavity. The EBS E ERGON series of rotary stretch-blow moulders ensures high performances in the stretch-blow moulding of PET, rPET and PP bottles, mainly used in the “food & beverage” sector. Thanks to high-tech components,...

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BLOWING & FILLING-9

temperature, compares it with the temperature set point and, if the two values do not correspond, automatically increases or reduces the power of the short-wave infrared ray lamps. 3 A special rotary group of grippers picks the preforms up from the heating module and sets them into the stretch-blowing stations. The stretch-blowing process includes two phases: stretching and pre-blowing, which occur simultaneously through the descent of the motorized stretching rod and the supply of low pressure compressed air, and final blowing with highpressure compressed air, through which the containers take...

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BLOWING & FILLING-10

EBS K ROTARY STRETCH-BLOW MOULDERS scan this QR code EBS K ERGON SERIES Starting from the countless technical innovations introduced on the ERGON EBS E series stretch-blow moulders, SMI designers have developed a new series of extremely compact, rotary, stretch-blow moulders called ERGON EBS K (the letter K of the name comes from the word "Kompakt"). Capable of satisfying production demands of up to 10,000 bottles/hour*, the new models are available in 2, 3 and 4-cavity versions, and offer all the advantages of rotary technology in a "speed" range (3,0004,000 to 10,000 bottles/hour), traditionally...

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BLOWING & FILLING-11

PREFERENTIAL HEATING PREFORMS HEATING The ERGON EBS K stretch-blow moulding system has an innovative preform heating module with an extremely compact design, this allows it to be integrated in the same machine module with the stretch-blow moulder carousel. The module features a horizontal preform feeder chain and an optimized ventilation and aeration system. Moreover, the infrared lamp units, responsible for heating the preforms in transit, are equipped with a system of thermo-reflective panels made of a highly energy-efficient composite material situated both in front of and behind the lamps....

 Open the catalog to page 11
BLOWING & FILLING-12

EBS KL / KL HC ROTARY STRETCH-BLOW MOULDERS scan this QR code Starting from the countless technical innovations introduced on the ERGON EBS K series stretch-blow moulders, SMI designers have developed a new series of extremely compact, rotary, stretch-blow moulders called ERGON EBS KL (the letters KL of the name come from the word "Kompakt Large"). Capable of satisfying production demands up to 25,000 bottles/hour*, the new models allow to take advantage of all of the benefits of the rotary technology combined with process automation solutions based on latest generation electronic devices. More...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.