Soft Start-up Valve Start-up valve for low speed air supply to gradually raise initial pressure in an air system and for quick exhaust by cutting off air supply New C € crqhs) Power consumption: 0.35 W * At 12/24 V DC Current model: 1.8 W (80 % reduction) Improved flow rate characteristics: Up to 2.2 times Q[l/min (ANR)]: 2433 Energy saving No air flow when the main valve is switched.
Open the catalog to page 1Soft Start-up Valve AV2000-A/3000-A/4000-A/5000-A Series ∗1 Improved flow rate characteristics : Up to 2.2 times Q[l/min (ANR)]: 2433 Fill time: Up to 50 % shorter ∗1 For high speed air supply Body size Current model High speed air supply Current model Current model Improved adjustability at low speed air supply Needle Valve Flow Rate Characteristics Air flow rate [l/min (ANR)] Current model 2 3 4 Number of needle rotations Smaller profile and less work hours due to integrated silencer Built-in silencer (Option) When the silencer is mounted afterward: Silencer part number (when mounted afterward)...
Open the catalog to page 2Soft Start-up Valve AV2000-A/3000-A/4000-A/5000-A Series Variations Q ∗1 C [l/min (ANR)] [dm3/(s·bar)] Electrical entry • Bracket • Pressure gauge • Silencer (Built-in) ∗1 These values have been calculated according to ISO 6358 and indicate the flow rate under standard conditions with an inlet pressure of 0.6 MPa (relative pressure) and a pressure drop of 0.1 MPa. ∗2 Only for the DC type. Pilot Valve Variations DIN terminal minal with connector nnector DIN terminal without connector ∗1 A DIN terminal conforming to EN-175301-803C (former DIN 43650C) Pressure gauge Manual Override Variations Silencer...
Open the catalog to page 3Body size *1 The 110 V AC and 115 V AC are interchangeable. The 220 V AC and 230 V AC are interchangeable as well. The allowable voltage fluctuation is -15 % to +5 % of the rated voltage for the 115 V AC or 230 V AC. *2 Only for the DC type. *3 Type “Y” is a DIN terminal conforming to EN-175301-803C (former DIN 43650C). *4 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected. *5 Only for the NPT thread • Option: Select one each for a to c. • Option symbol: When more than one specification is required, indicate in alphabetical order. Example) AV2000-02BGS
Open the catalog to page 4*1 These values have been calculated according to ISO 6358 and indicate the flow rate under standard conditions with an inlet pressure of 0.6 MPa (relative pressure) and a pressure drop of 0.1 MPa. Number of needle rotations
Open the catalog to page 5*1 Bracket: 1 pc., Mounting screw: 2 pcs. (3 pcs. for AV5000-A) *2 Element, Element O-ring, Element cover: 1 pc. for each *3 □ of the pressure gauge part number will indicate the connecting screw type. No indication is necessary for R; however, indicate N for NPT. Please contact SMC regarding the pressure gauge supply for psi unit specifications. Spacer with bracket *1 Except port size 06 Assembly Example © Spacer with bracket Products do not come assembled. They should be ordered separately and assembled by the customer. * The Simple Specials System deals with product unification. Please contact...
Open the catalog to page 6Working conditions Pilot valve Pressure conditions Operation description Internal construction/Cylinder actuation circuit (Meter-out control) example Operation description of the soft start-up valve When the pilot valve © is energised or turned ON manually, the spool © is pushed down due to the pilot air and gets into contact with the valve ©, closing the flow passage to port 3 (R). At this time, force that pushes the valve © > force that pushes down the spool ©. Therefore, the flow passage from the valve © to port 2 (A) is still closed. Furthermore, the piston © is pushed down due to the pilot...
Open the catalog to page 7*1 See below for How to Order of the pilot valve. How to Order Pilot Valve Assembly *1 The 110 V AC and 115 V AC are interchangeable. The 220 V AC and 230 V AC are interchangeable as well. The allowable voltage fluctuation is -15 % to +5 % of the rated voltage for the 115 V AC or 230 V AC. *2 Only for the DC type. *3 Type “Y” is a DIN terminal conforming to EN-175301-803C (former DIN 43650C). *4 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected. 7
Open the catalog to page 8Soft Start-up Valve Dimensions Grommet: AV२00-२-२G२२-२-A AV5000-A Flow adjustment needle at low speed air supply Approx. 300 mm (Lead wire length) Manual override Pressure gauge port size 1/8 Pressure gauge (Option) Ø 37.5 Built-in silencer (Option) Bracket (Option) [mm] Standard specifications Port size Width across flats 22 Width across flats 24 Width across flats 30 Width across flats 36 [mm] Optional specifications With bracket With built-in silencer Width across flats 14 Width across flats 19 Width across flats 22
Open the catalog to page 9AV2000-A/3000-A/4000-A/5000-A Series Dimensions DIN terminal: AV२00-२-२D/Y२२-२-A AV5000-A Flow adjustment needle at low speed air supply Pressure gauge port size 1/8 Pressure gauge (Option) Bracket (Option) Built-in silencer (Option) Manual override [mm] Standard specifications Port size Width across flats 22 Width across flats 24 Width across flats 30 Width across flats 36 [mm] Optional specifications With bracket With built-in silencer Width across flats 14 Width across flats 19 Width across flats 2
Open the catalog to page 10AV2000-A/3000-A/4000-A/5000-A Series Specific Product Precautions 1 Be sure to read this before handling the products. Refer to the back cover for safety instructions. For F.R.L. precautions, refer to the “Handling Precautions for SMC Products” and the “Operation Manual” on the SMC website: http://www.smc.eu 2. Holding pressure Since the valve might have slight internal leakage, it is not suitable for holding pressure in a tank or another vessel for a long period of time. 3. Not suitable for use as an emergency shutoff valve etc. The valves listed in this catalogue are not designed for safety...
Open the catalog to page 11A V2000-A/3000-A/4000-A/5000-A Series Specific Product Precautions 2 Be sure to read this before handling the products. Refer to the back cover for safety instructions. For F.R.L. precautions, refer to the “Handling Precautions for SMC Products” and the “Operation Manual” on the SMC website: http://www.smc.eu 1. To perform the initial speed adjustment of the outlet side actuator, supply air from this valve’s inlet side and turn ON the pilot valve. Then, rotate the needle counterclockwise from the fully closed position. 1. Preparation before piping Before piping is connected, it should be thoroughly...
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