MK

MK
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MK

Product catalog summary
Overview: The document introduces the MK series rotary clamp cylinder, emphasizing its enhanced features such as improved performance, higher allowable moment of inertia, and compact design compared to previous models.
Specifications: The MK series is available in bore sizes from ø12 to ø63, with an expanded stroke range and two mounting options: through-hole and tap mounting. It operates with air at a pressure range of 0.1 to 1 MPa, with a maximum pressure of 1.5 MPa, and an ambient temperature range of -10 to 70°C without an auto switch.
Features: The MK series supports auto switch mounting on multiple surfaces, featuring a two-color indication solid state auto switch. It is more compact than the MK2 series while maintaining the same mounting dimensions.
Performance: The series supports a maximum piston speed of 200 mm/s and offers non-rotating accuracy of ±0.7° to 1.4°. It has a higher allowable moment of inertia, suitable for demanding applications.
Design Considerations: Guidelines for designing arms include considering the allowable bending moment and moment of inertia. Cautionary notes advise against horizontal operation and emphasize proper clamping within the designated stroke.
Ordering Information: Details on ordering include options for auto switch types, rotary direction, and mounting brackets, along with specifications for applicable auto switches.
Maintenance and Safety: Maintenance is possible for all sizes, with advice on operating environments to avoid malfunction. The use of a speed controller is recommended to adjust cylinder speed within the recommended range.
Procedures: Detailed procedures for mounting and removing the clamp arm are provided, emphasizing the use of a spanner to prevent damage and ensuring safety by securing a danger zone around the clamp arm.
Mounting and Installation: Instructions for head flange mounting include proper tightening torque for different bore sizes and guidelines for ordering mounting bolts and replacement parts.
Component Parts: A list of component parts includes materials and descriptions, such as aluminum alloy, stainless steel, and carbon tool steel.
Auto Switch Mounting: Instructions for mounting auto switches include proper positions and heights for different bore sizes, with a list of compatible models.
Dimensions and Models: Detailed dimensions for various models are provided, including diagrams and tables for different components and configurations.
Installation Considerations: Avoid magnetic interference and ensure protective measures for lead wires in harsh environments. Contact SMC for specific conditions like high magnetic fields.
Wiring and Connections: Basic wiring includes solid state 3-wire NPN/PNP and 2-wire configurations, with examples for AND/OR connections and PLC integration.
Safety and Compliance: Ensure compatibility with equipment and proper training for operators. Follow safety measures during maintenance and removal. Consult SMC for non-standard environments.
Warranty and Disclaimer: The warranty period is 1 year in service or 1.5 years after delivery, covering product replacement for failures within the warranty period. Vacuum pads are excluded from the standard warranty.
Compliance Requirements: SMC products must not be used in the production of weapons of mass destruction. Exporting is subject to security laws and regulations.
Safety Instructions: Instructions are categorized by risk level: "Caution," "Warning," and "Danger," and must be followed alongside International Standards.
Relevant Standards: Applicable standards include ISO 4414, ISO 4413, IEC 60204-1, and ISO 10218-1.
Contact Information: SMC Corporation, Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN. Phone: 03-5207-8249, Fax: 03-5298-5362, URL: www.smcworld.com
Note: Specifications may change without notice. This catalog is printed on recycled paper.
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Catalog excerpts

MK-1

Rotary Clamp Cylinder Allowable moment of inertia 3 times higher New structure! MK series is released!! Overall length is the same as the existing products! Mounting dimensions are interchangeable with the MK series. Possible to mount small auto switches on 4 surfaces • Auto switches can be mounted on any of the 4 surfaces to suit the installation conditions (2 surfaces for o20 and o25). • No projection of auto switch Rotary stroke 2-color indication solid state auto switch Accurate setting of the mounting position can be performed without mistakes A *TEpt light indicates the proper ^^^^^^ operating range. operating range Application Example Clamp stroke

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MK-2

Allowable moment of inertia 3 times higher Allowable moment of inertia is the same as Allowable Moment of Inertia (032, 040) (Heavy-duty type) Piston speed [trim's] Maintenance can be performed for all sizes. Seal kit and guide pin are replaceable. Magnetic field resistant auto ^ Standard stroke range has been expanded. Strokes have been added to the New MK series, making a wide range of strokes available. ("^ indicates the added strokes.) Head flanges are newly Mounting type has been added to suit a wide range of applications. Overall length is shortened. 3 tO 10 mm shorter than the MK2 series,...

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MK-3

Model Selection Max. piston speed Note) [mm/s] o12 to o63 Non-rotating accuracy (Clamp part) Rotary angle Horizontal mounting Note) Maximum piston speed indicates the maximum speed possible when employing a standard arm. During unclamping Rotary angle Port side During unclamping Rotary angle During clamping (Retraction end) Non-rotating accuracy Designing Arms When arms are to be made separately, their length and mass should be within the following range. 1. Allowable bending moment Use the arm length and operating pressure within Graph (1) for allowable bending moment loaded piston rod. Operating...

 Open the catalog to page 3
MK-4

Bore Size Selection Note) Maximum piston speed is equivalent to approximately 1.6x the average piston speed. (Rough Indication) Calculate the operating conditions and operate this product within the allowable range. If the allowable range is exceeded, increase the bore size or use the MK2T series. (Refer to SMC Best Pneumatics No. 3 for details of the MK2T series.) Maximum piston speed [mm/s] Maximum piston speed [mm/s] Maximum piston speed [mm/s] Maximum piston speed [mm/s]

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MK-5

Bore Size Selection Note) Maximum piston speed is equivalent to approximately 1.6x the average piston speed. (Rough Indication) Calculation example when arms other than the options are used. • Calculate the moment of inertia of the clamping jig • Calculate the moment of inertia of the arm. ■(Calculation example> when the cylinder bore Size ÍS 032. Clamping jig: h • Calculate the actual moment of inertia. Calculation result (when the bore size is o32 and clamp stroke is 10 mm.) Note 1) Average piston speed = Max. piston speed -M .6 Note 2) Total stroke = Clamp stroke + Rotary stroke Note 3) Total...

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MK-6

Bore Size Selection Do not use the cylinder under the following environments: • An area in which fluids such as cutting oil splash on the piston rod • An area in which foreign matter such as particles, cutting chips, or dust is present • An area in which the ambient temperature exceeds the operating range • An area exposed to direct sunlight • An environment that poses the risk of corrosion A cylinder could malfunction or the non-rotating accuracy could be affected if a rotational force is applied to the piston rod. Therefore, observe the particulars given below before operating the cy- 1) Make...

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MK-7

Rotary Clamp Cylinder: Standard Rotary clamp cylinder Mounting bracket ■ Head flanges are shipped together, (but Bore size* Port thread type Clamp stroke (Refer to the next page Auto switch type •Auto switch type Auto switch multiple side mounting Without auto switch (Built-in magnet) Body option ■ For applicable auto switch models. refer to the below table. ■ Auto switches are shipped * Arms are shipped together, (but not Rotary direction (Unclamp -» Clamp) During unclamping During unclamping During clamping (Retraction end) Applicable Auto Switches/Refer to Best Pneumatics No. 3 for further...

 Open the catalog to page 7
MK-8

Rotary Angle During unclamping During unclamping Clamp part / \ Non-rotating accuracy During clamping (Retraction end) (Fordetails, referto page 17.] Mounting Bracket/Flange Note 1 ) Refer to Rotary Angle figure. Note 2) Direction of rotation viewed from the rod end when the piston rod is retracting Note 3) Clamp force at 0.5 MPa Note 4) When using the cylinder within a pressure range from 0.61 to 1 MPa, please use -X2071. Note 5) Be sure to install a speed controller to the cylinder, and adjust the cylinder speed to make it within the range from 50 to 200 mm/s. To adjust the speed, start with...

 Open the catalog to page 8
MK-9

Rotary Clamp Cylinder: Standard Series MK Mounting Bolt for MKB-Z Mounting: Mounting bolt for through-hole type is available. Refer to the following for ordering procedures. Order the actual number of bolts that will be used. Mounting boll Flat washer/ Note) Be sure to use a flat washer to mount cylinders via through-holes. Use a clamp arm that is available as an option. To fabricate a clamp arm, make sure that the allowable bending moment and the inertial moment will be within the specified range. Refer to Graph 1 and 2 on page 1. Ensuring Safety If one side of the piston is pressurized by supplying...

 Open the catalog to page 9
MK-10

Component Parts Component Parts * Seal kit includes numbers in the table. Order the seal kit, based on each bore size. * Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-010 (10 g) Guide pin kit includes numbers in the table. Order the guide pin kit, based on each bore size. For the replacement procedure of the replacement parts/seal and guide pin kits, refer to the Operation Manual.

 Open the catalog to page 10
MK-11

Rotary Clamp Cylinder: Standard Series MK The outline dimensions shown are when the rod is retracted. Through-hole/Both ends tapped common E effective thread depth F Auto switch Minimum bending radius Note) The above figure is with the auto switch (D-M9D) mounted. Rotary direction: L ^orl side Rotary direction: R During unclamping During unclamping During clamping Head flange Head Flange

 Open the catalog to page 11

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