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CP96-C96-B

CP96-C96-B
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CP96-C96-B

Product catalog summary
Overview: The document details the specifications and features of ISO 15552 compliant Series C96 and CP96 pneumatic cylinders, designed for industrial applications with bore sizes ranging from ø32 to ø125 mm.
Specifications: The Series C96 and CP96 are double-acting cylinders with single and double rod options, featuring a non-lube profile design with enclosed tie-rods. They are available in standard and non-rotating rod types, with built-in magnets and rod boot options.
Weight Reduction: The CP96 series offers a weight reduction compared to the C95 series, with a 21% reduction for the ø100-100 stroke model and a 24% reduction for the CP95/CP96 comparison.
Design Features: The cylinders include CNOMO and circular grooves for easy switch mounting, a floating seal mechanism to prevent piston rod lurching, improved mounting accuracy, and reduced piston rod deflection.
Variations and Customization: The series offers new non-rotating rod types and smooth cylinder options, with 9 made-to-order types for customization, including heat-resistant cylinders and stainless steel components.
Auto Switch Mounting: The cylinders support various auto switch models with different lead wire lengths and pre-wired connectors, mountable from both the head and rod ends.
Performance Parameters: Operating with air at a maximum pressure of 1.0 MPa and a minimum of 0.05 MPa, the cylinders have a speed range of 50 to 1000 mm/s, with specified stroke tolerances.
Construction and Materials: Constructed from aluminum die-cast, carbon steel, and stainless steel, the cylinders include components like cushion rings and various seals made from NBR and urethane rubber.
Accessories and Mounting Options: A variety of mounting accessories are available, including foot, flange, clevis, and trunnion mounts, with detailed dimensions and weight calculations provided.
Specifications and Procedures: The document outlines specifications for the Series C96 auto switch, including ATEX compliance and solid-state auto switch with pre-wired connectors, conforming to IEC947-5-2 standards for IP67 water resistance.
Procedures: Detailed instructions are provided for mounting and moving the auto switch, emphasizing correct tools and torque settings for proper installation.
Standards and Compliance: The auto switch complies with JIS C 4524, JIS C 4525, IEC 947-5-2, and NECA 0402 standards, with impact resistance of 300 m/s² and insulation resistance of 100 MΩ at 500 VDC Mega.
Recommendations: The document recommends using stainless steel screws for certain applications and provides part numbers for ordering, along with correct tightening torque for secure installation.
Mounting Instructions: Detailed instructions are provided for mounting different types of auto switches, specifying mounting brackets and screws with appropriate torque settings.
Additional Information: The document includes information on simple specials made to order and trunnion bracket positions for different cylinder series.
Made to Order Specifications: Information is provided on made-to-order specifications for air cylinders, including heat-resistant, cold-resistant, and dual-stroke cylinders, with specific materials like stainless steel and fluororubber seals.
Precautions and Warnings: Precautions include securing parts to prevent loosening, considering deceleration circuits for high-speed operations, and designing systems to prevent sudden lurching of driven objects.
Design and Selection Considerations: The document advises on designing systems to prevent injury and equipment damage, highlighting challenges of intermediate stops using air pressure and the importance of operating within specified limits.
Cushion Adjustments: Instructions are provided for adjusting the cushion needle based on load size and operating speed, with a warning against operating with the cushion needle fully closed.
Air Quality and Temperature: Recommendations include using clean air, installing air filters, and operating within specified temperature ranges to prevent equipment malfunction.
Maintenance and Safety: Guidelines include ensuring proper alignment of the rod axis, avoiding damage to cylinder components, and verifying correct mounting and operation after installation or maintenance.
Design and Selection Warnings: The document advises using products within specified ranges and implementing a double interlock system for high-reliability applications.
Auto Switch Precautions: Precautions include mounting auto switches at the center of the operating range, ensuring proper wiring, and maintaining sufficient clearance for maintenance activities.
General Recommendations: Recommendations include avoiding dropping or applying excessive impacts to auto switches and ensuring proper tightening torque when mounting.
Wiring Precautions: Precautions include ensuring proper insulation, avoiding wiring with power lines, and preventing lead wire damage.
Maintenance and Safety: Safety measures include checking auto switch mounting screws and inspecting lead wires for damage, confirming correct operation using the green LED indicator, and avoiding certain environments.
Operating Environment Warnings: Warnings include avoiding explosive gas atmospheres, environments with magnetic fields, and areas with continuous water exposure.
Safety Instructions: Instructions include ensuring product compatibility with specific equipment and conditions, and consulting SMC for special conditions outside standard specifications.
Limited Warranty and Compliance: The warranty period is 1 year in service or 1.5 years after delivery, excluding vacuum pads, and SMC products must comply with relevant security laws and regulations.
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Catalog excerpts

CP96-C96-B-1

ISO15552 Cylinders ø32, ø40, ø50, ø63, ø80, ø100, ø125 • CNOMO and circular grooves are on all four sides. • Switch can be slid in. • Reduced weight due to a change in the configuration of the cover • Small sized D-M9२ auto switch mountable Profile Design ISO Cylinder New Non-rotating Rod Type Added ! Smooth Cylinder Added ! C95/C96 Weight Comparison (Basic type ø100-100 stroke) (Basic type ø100-100 stroke) 5.70 Series Variations Series Double acting Series CP96K Standard/ Non-rotating rod Series C96Y Smooth cylinder Double acting Double acting Double acting Double acting Built-in magnet

 Open the catalog to page 1
CP96-C96-B-3

Profile Design ISO Cylinder Compliance to ISO 15552 Profile design with enclosed tie-rods Auto Switch • Non-rotating rod type (Single rod/Double rod) added ! • 9 Made to Order types added ! Variations Action Double acting Built-in magnet Simple Specials Made to Order Double acting

 Open the catalog to page 3
CP96-C96-B-4

Profile Design ISO Cylinder Series CP96 Improved end of stroke cushion capacity Air cylinder Compact and light design Piston rod lurching has been eliminated at the end of stroke positions by means of a floating seal mechanism. Reduced weight due to a change in the configuration of the cover. New Non-rotating rod type added ! Non-rotating accuracy (mm) Bore size ø32 to ø63 ø80, ø100 New Standard type with rod boot specifications. Improved mounting accuracy High accuracy covers and tie rod nuts simplify the mounting process and also extend cylinder life. Piston rod deflection reduced Deflection...

 Open the catalog to page 4
CP96-C96-B-5

Simple end of stroke cushion valve adjustment Port aperture Since the adjustment of the cushion valve is performed with a hex wrench key, even finite control can be easily accomplished. Furthermore, the cushion valve has been recessed so that it does not protrude from the cover. Auto Switch Mounting ˾ Switch can be slid in for mounting. (Switch spacer and switch mounting bracket are required for the CP95.) ˾ SMC groove for M9, A9 switches and CNOMO groove are on all four sides. Max. four sides, Slide-in mountable CNOMO grooves Mount a switch from the head end for attaching to the CNOMO groove...

 Open the catalog to page 5
CP96-C96-B-6

ISO Cylinder: Standard Double Acting, Single/Double Rod With auto switch Built-in magnet Refer to the page 6 for details. Basic/Without bracket Axial foot Rod end flange Head end flange Single rear clevis Double rear clevis Number of auto switches Stroke (mm) (Refer to “Standard Stroke” on page 6.) Auto switch — Without auto switch ∗ For applicable auto switch model, refer to the below table. Without boot Nylon tarpaulin (one end) Nylon tarpaulin (both ends) Heat resistant tarpaulin (one end) Heat resistant tarpaulin (both ends) Reed switch Solid state switch Special function Electrical entry...

 Open the catalog to page 6
CP96-C96-B-7

ISO Cylinder: Standard Double Acting, Single/Double Rod Cylinder Mounting Accessories Female head Male head Foot end clevis (Supplied end clevis (Corresponds (Supplied with two pieces and to E accessory) with 4 screws) 4 screws) (Supplied with bolt, safety device and 4 screws) Female head Male head Rod/Head Angled head Angled head Piston rod Rod clevis end clevis (for end clevis end flange end clevis end clevis ball joint (ISO 8140) ES accessory) with ball joint (Supplied with ball joint (ISO 8139) (Supplied with (Supplied with (Supplied with 4 screws) bolt and bolt, safety with 4 screws) safety...

 Open the catalog to page 7
CP96-C96-B-8

Series CP96 Specifications Bore size (mm) Double acting Proof pressure Max. operating pressure 0.05 MPa Without auto switch: –20 to 70°C ∗ With auto switch: –10 to 60°C ∗ Ambient and fluid temperature Lubrication Operating piston speed Both ends (Air cushion) Port size Basic, Axial foot, Rod end flange, Head end flange, Single clevis, Double clevis, Centre trunnion Minimum Stroke for Auto Switch Mounting Refer to page 19 for “Minimum Stroke for Auto Switch Mounting”. Standard Stroke Max. stroke∗ Intermediate strokes are available. ∗ Please consult with SMC for longer strokes. ∗ ø125 and Double...

 Open the catalog to page 8
CP96-C96-B-9

ISO Cylinder: Standard Double Acting, Single/Double Rod Theoretical Output Allowable Kinetic Energy Operating direction Note) Theoretical out put (N) = Pressure (MPa) x Piston area (mm2) Single clevis Double clevis Calculation: (Example) CP96SD40-100 • Basic Weight ··········· 0.84 (kg) (Basic, ø40) • Additional Weight ···· 0.18 (kg/50 st) • Cylinder stroke ······ 100 (st) 0.84 + 0.18 x 100 50 + 0.32 = 1.52 kg • Mounting ·········· 0.32 (kg) (Double clevis) Auto Switch Simple Specials Made to Order Additional Weight per each 50 mm All mounting brackets stroke Example: Load limit at rod end when...

 Open the catalog to page 9
CP96-C96-B-10

[First angle projection] Replacement Parts: Seal Kit/Single rod Material Aluminium die-casted Head cover Aluminium die-casted Cylinder tube Aluminium alloy Carbon steel Aluminium alloy Cushion ring Aluminium alloy Carbon steel Flat washer Cushion valve Snap ring Kits include items !6 to @0. ∗ Seal kits consist of items !6 to @0 contained in one kit, and can be orderd using the number for each respective tube bore size. Steel wire Bearing alloy Stainless steel Snap ring Cushion seal Urethane rubber Piston seal Cylinder tube gasket Cushion valve seal Piston gasket Kits include items !6 and !8 to...

 Open the catalog to page 10
CP96-C96-B-11

ISO Cylinder: Standard Double Acting, Single/Double Rod Dimensions: Without Mounting Bracket Stroke PL [First angle projection] Cushion valve Simple Specials Made to Order Auto Switch Bore size Stroke Range(mm) øB A øD (mm) Without rod boot With rod boot d11

 Open the catalog to page 11
CP96-C96-B-12

Series CP96 Dimensions: Without Mounting Bracket Stroke [First angle projection] Bore size Stroke Range øB A øD (mm) (mm) d11 With rod boot at both ends

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.