CLJ

CLJ
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CLJ

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for various series of fine lock and lock-up cylinders, including Series CLJ2, CLM2, CLG1, and CL1. These cylinders are designed for applications requiring precise locking mechanisms, either in both directions or unidirectionally.
Specifications: The document details the locking capabilities of different cylinder series, noting that most series allow locking in both directions, while the lock-up cylinder is unidirectional. The cylinders are double-acting with bore sizes ranging from ø16 to ø160 mm and standard strokes up to 1200 mm.
Locking Methods: The cylinders use spring locking, pneumatic locking, or a combination of both. Spring locking engages the lock by discharging air, while pneumatic locking offers variable holding power based on air pressure.
Product Variations: Standard variations include auto switch built-in magnets and rod boots. The document highlights the directional locking capabilities of each series, with some capable of locking in both directions and others in one direction only.
Precautions and Recommendations: Key safety and usage precautions include avoiding direct contact with moving parts, using a balance circuit to prevent piston lurching, setting maximum loads based on static and kinetic conditions, and avoiding impacts, vibrations, or rotational forces on locked cylinders.
Mounting and Adjustment: Proper mounting techniques are emphasized, including aligning the load's center of gravity with the cylinder's axial center to prevent uneven wear or damage. Guidance is provided on adjusting air balance and mounting positions for detection devices.
Pneumatic Circuit Design: Recommendations include using solenoid valves with large effective areas, placing them close to the cylinder, and ensuring balanced pressure on both sides of the piston to prevent lurching.
Manual Locking and Unlocking: Instructions for manually disengaging locks and transitioning between locked and unlocked states are provided, emphasizing proper adjustment and air pressure application.
Series CLJ2 Fine Lock Cylinder: This section details the Series CLJ2, a double-acting, single rod pneumatic cylinder with locking capabilities. It includes information on locking mechanisms, specifications, mounting styles, and component parts.
Locking Mechanisms: The cylinder features spring locking, pneumatic locking, and a combination of both. The spring force is amplified through a wedge effect and lever mechanism to lock the piston rod. Air pressure is applied through a designated port to unlock.
Specifications: The cylinder operates with a bore size of 16 mm and supports standard strokes from 15 mm to 200 mm, with a maximum operating pressure of 0.7 MPa and a minimum of 0.08 MPa. It can operate at piston speeds between 50 to 500 mm/s, with a maximum speed of 750 mm/s for stationary locking.
Mounting Styles: Various mounting styles are available, including basic, axial foot, rod side flange, and double clevis, each with specific part numbers and dimensions for mounting brackets and accessories.
Component Parts: Materials and treatments for each component part are listed, including aluminum alloy, stainless steel, and carbon steel, with various surface treatments for durability.
Auto Switch Options: The cylinder can be equipped with auto switches for position detection, with specifications for wiring, load voltage, and indicator lights. Guidelines for proper mounting positions and heights for these switches are provided.
Performance and Safety: The document emphasizes not exceeding the holding force of the lock to prevent damage, providing guidelines for calculating kinetic energy and ensuring the load is within safe limits. The cylinder is suitable for intermediate stops, emergency stops, and drop prevention.
Additional Information: Detailed tables and diagrams are included for further specifications, mounting dimensions, and part numbers, along with cautionary notes on handling and recommended pneumatic circuits.
Series CL1 Lock-up Cylinder Specifications: The document outlines specifications for the Series CL1 Lock-up Cylinder, a double-acting, single rod cylinder with bore sizes from 40 mm to 160 mm. It includes proof pressure, maximum and minimum operating pressures, piston speed, and ambient temperature conditions.
Procedures: Detailed procedures for changing the lock-up direction and manual lock release for cylinders with bore sizes from 40 mm to 100 mm are provided.
Standards and Recommendations: Recommendations include avoiding rotational force on the piston rod, protecting the sliding portion of the rod, and using a guide to control load movement. Guidelines for pneumatic circuit operation to prevent piston lurching are also provided.
Key Data from Tables: Tables list the mass of different cylinder styles, additional mass per 100 mm of stroke, part numbers for mounting brackets and accessories, and material specifications for component parts.
Critical Information: Key parameters include a maximum piston speed of 200 mm/s during locking and maximum load limitations based on mounting orientation. Proper installation and adjustment are crucial to maintain stopping accuracy and prevent equipment damage.
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Catalog excerpts

CLJ-1

Fine Lock Cylinders/Lock-up Cylinder Locking in both directions is possible. Locking in either side of cylinder stroke is (The lock-up cylinder can be locked only in one (Lock-up cylinders are spring locking only.) Series Variations Fine lock cylinders Lock-up cylinder Bore size

 Open the catalog to page 1
CLJ-2

Specific Product Precautions 1 Be sure to read before handling. The precautions on these pages are for the fine lock cylinders and the lock-up cylinders. For general actuator precautions, refer to Actuator Precautions on pages 3 to 7. Design of Equipment and Machinery 1. Construct so that the human body will not come into direct contact with driven objects or the moving parts of locking cylinders. If there is a risk of contact, provide safety measures such as a cover or a system that uses sensors that will activate an emergency stop before contact is made. 2. Use a balance circuit in which lurching...

 Open the catalog to page 2
CLJ-3

Specific Product Precautions 2 Be sure to read before handling. The precautions on these pages are for the fine lock cylinders and the lock-up cylinders. For general actuator precautions, refer to Actuator Precautions on pages 3 to 7. load with the lock released. • If this is performed with the lock engaged, a load that exceeds the allowable rotational force or holding force would be applied to the piston rod, which could damage the locking mechanism. The fine lock and Series CL1 with 040 to 0100 cylinders have a built-in manual unlocking mechanism. Therefore, they can be maintained in the unlocked...

 Open the catalog to page 3
CLJ-4

Specific Product Precautions 3 Be sure to read before handling. The precautions on these pages are for the fine lock cylinders and the lock-up cylinders. For general actuator precautions, refer to Actuator Precautions on pages 3 to 7. Pneumatic Circuit 1.Be certain to use an pneumatic circuit which will apply balancing pressure to both sides of the piston when in a locked stop. In order to prevent cylinder lurching after a lock stop, when restarting or when manually unlocking, a circuit should be used to which will apply balancing pressure to both sides of the piston, thereby canceling the force...

 Open the catalog to page 4
CLJ-5

Specific Product Precautions 4 Be sure to read before handling. The precautions on these pages are for the fine lock cylinders and the lock-up cylinders. For general actuator precautions, refer to Actuator Precautions on pages 3 to 7. How to Manually Disengage the Lock and Change from the Unlocked to the Locked State The lock is manually disengaged at the time the cylinder is shipped from the factory. Because the lock will not operate in this state, make sure to change it to the locked state before operation, after having adjusted the axial center for How to Change from Unlocked to Locked State...

 Open the catalog to page 5
CLJ-6

P0595-P0668-E.qxd 08.11.17 2:57 PM Page 600 Prior to Use Construction Principle/Applicable Series: CLJ2, CLM2, CLG1, MLGC Spring locking type Tapered brake piston Release port Pressurized lock port (Plug with breathing hole for spring lock) Brake arm Fulcrum A (Rotary axis) Roller Air pressure supply Brake shoe Brake spring Application point C Air pressure exhaust Power point B Unlocked state Locked state Spring locking (Exhaust locking) The spring force that is applied to the tapered brake piston becomes amplified through the wedge effect. This force becomes further amplified to the power of...

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CLJ-7

Fine Lock Cylinder Double Acting, Single Rod With auto switch With auto switch* (Built-in magnet) Mounting style Bore size Built-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. Port location Refer to page 602 for details. Number of auto switches Auto switch Without auto switch 1 For the applicable auto switch model, refer to the table below. Lock operation Applicable AutO Switch/Refer to pages 1719 to I827 for further information on auto switches. 1 Water resistant type auto switches can be mounted...

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CLJ-8

Provided with a compact lock intermediate stop, emergency stop, and drop prevention. Locking in both directions The piston rod can be locked in either direction of its cylinder stroke. Maximum piston speed: that it is within the allowable kinetic energy Head Cover Port Location Either perpendicular to the cylinder axis or in-line with the cylinder axis is available for basic style. Made to Order Specifications (For details, refer to page 1836.) Refer to pages 608 to 610 for cylinders with auto switches. ■ Minimum auto switch mounting stroke ■ Proper auto switch mounting position (detection at...

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CLJ-9

Fine Lock Cylinder Double Acting, Single Rod SeneS A Caution/Allowable Kinetic Energy when Locking * Mounting nut and rod end nut are included in the basic mass. ** Mounting nut is not included in double clevis style. Stopping Accuracy (Not including tolerance of control system.) (mm) Solenoid valve: Lock port mounting Recommended Pneumatic Circuit/Caution on Handling ■ For detailed specifications of the fine . lock cylinder, Series CLJ2 mentioned ' above, refer to pages 596 to 599. ' . In terms of specific load conditions, this allowable kinetic energy is equivalent to a load of 3.7 kg in mass,...

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CLJ-10

Construction (Not able to disassemble) Spring locking (Exhaust locking) Spring and pneumatic locking Pneumatic locking (Pressure locking) Component Parts

 Open the catalog to page 10
CLJ-11

P0595-P0668-E.qxd 08.11.17 2:57 PM Page 605 Fine Lock Cylinder Double Acting, Single Rod Series CLJ2 Basic Style (B) CLJ2B16- E -D P ø Silencer CLJ2 Spring lock CLM2 M5 x 0.8 pressurized locking port Pneumatic locking and spring and pneumatic locking Piping port M5 x 0.8 Manual unlocking cam M5 x 0.8 unlocking port Unlocked when pressurized Lock nut CL1 Head cover port in axial direction (R) M5 x 0.8 Rod side cylinder port M5 x 0.8 Head side cylinder port M14 x 1.0 MLGC CNG MNB ø 0 18.3 –0.3 ø M6 x 1.0 Width across flats 10 CLG1 18.3 CNA 0 –0.3 CNS 111 + Stroke 150 + Stroke CLS CLQ RLQ Axial...

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CLJ-12

P0595-P0668-E.qxd Series 08.11.17 2:57 PM Page 606 CLJ2 Rod Side Flange Style (F) CLJ2F16- E -D P ø8 Silencer Spring lock Piping port M5 x 0.8 Head cover port in axial direction (R) Manual unlocking cam M5 x 0.8 pressurized locking port Pneumatic locking and spring and pneumatic locking M5 x 0.8 unlocking port Unlocked when pressurized M5 x 0.8 Lock nut Rod side cylinder port M14 x 1.0 M6 x 1.0 M5 x 0.8 ø Width across flats 10 0 18.3–0.3 ø Head side cylinder port 0 18.3–0.3 2 x ø5.5 Mounting hole Double Clevis Style (D) CLJ2D16- 111 + Stroke 150 + Stroke ∗ Clevis pin and retaining ring are shipped...

 Open the catalog to page 12

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