ZFA

ZFA
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ZFA

Product catalog summary
Overview: This document provides comprehensive specifications and guidelines for the Series ZF and ZFC Air Suction Filters, designed to prevent issues in vacuum equipment caused by dust. It covers various models, features, specifications, and maintenance procedures.
Series ZF Specifications: The ZF filters are available in different port sizes, compatible with various tubing diameters, and suitable for air and nitrogen. They operate within a pressure range of -100 to 0 kPa, with a proof pressure of 0.5 MPa and a nominal filtration of 30 µm. They can withstand a differential pressure of 0.15 MPa.
Series ZF Features: Key features include a long maintenance cycle due to a large filter surface, adaptability for manifold applications, a metal body, 360° piping tube mounting, and compact molded resin parts. The filters allow easy element replacement without tools and can be mounted in any direction.
Series ZF Models and Flow Rates: Models such as ZFA100 and ZFA200 are listed, with recommended air flows of 50 l/min and 200 l/min respectively, along with details on internal capacity and mass.
Series ZF Installation and Maintenance: Correct installation is crucial, ensuring proper IN and OUT connections. The filter element should be replaced when the pressure drops by approximately 0.02 MPa, with a step-by-step replacement procedure provided.
Series ZF Precautions: Filters should not be used in pressurized lines or environments with direct chemical contact to avoid damage. Proper handling and maintenance are essential to prevent malfunctions.
Series ZF Applications: Applicable in ejector and vacuum pump systems, with diagrams illustrating integration into these systems.
Series ZF Additional Information: Includes details on related equipment, tubing options, and replacement parts.
Series ZFC Specifications: Available in metric and inch sizes, with bore sizes from ø2 to ø8 for metric and ø1/8" to ø5/16" for inch sizes. Applicable to models ZFC05, ZFC10, and ZFC20, with a maximum operating pressure of 0.5 MPa.
Series ZFC Flow Characteristics: A graph shows the relationship between pressure drop and flow rate for various models, indicating performance under different conditions.
Series ZFC Construction and Dimensions: Filters have replaceable elements and O-rings, with detailed dimensions provided. Designed for easy installation and maintenance.
Series ZFC Replacement Parts: Part numbers for replacement elements, O-rings, and brackets are provided, along with replacement instructions.
Series ZFC Application Examples: Suitable for semiconductor and electrical fields, automobile assembly, food and medical equipment, and various manufacturing and assembly equipment.
Series ZFC Ordering Information: Instructions for ordering tubing and filters, including material, size, and color options.
Series ZFC Precautions: Specific precautions for handling one-touch fittings, including installation and removal of tubing, and warnings about certain environments and conditions.
Series ZFC Maintenance: Emphasizes replacing elements when pressure drops by 20 kPa and checking for leaks after replacement.
Series ZFC Operating Environment: Filters should not be used in corrosive environments or cleaned with certain chemicals, and proper connection according to flow direction is essential for effective sealing.
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Catalog excerpts

ZFA-1

P1103-P1116-E.qxd 08.9.30 3:15 PM Page 1103 Air Suction Filter Series ZF Prevent from occurring vacuum equipment trouble due to dust from vacuum pad Port size Series Features Applicable tubing O.D. Screw-in for one-touch fittings Air flow Filtration (l/min(ANR)) (μm) ZA ZX ZR Page ZM ZMA ZFA ZQ b Long maintenance cycle type (Large filter surface) ZH 1/8: 50 1/8, 1/4 1/4: 200 b Adaptable for a manifold application b Metal 30 P.1105 ZU ZL ZY body ZF ZP SP ZFB Universal joint type b Unrestricted 360° piping tube mounting b With ø4, ø6 ø8, ø10 one-touch fitting b Light and compact molded resin parts ø3/16", ø1/4" ø3/8", ø1/2" ZCUK ø4: 10 ø6: 30 ø8: 50 AMJ 30 P.1108 ø10: 75 AMV AEP HEP Related Equipment ZFC In-line type b IN/OUT b With b Light straight piping ø2, ø3.2 ø4, ø6, ø8 one-touch fitting and compact molded resin parts ø1/8", ø5/13" ø5/32", ø1/4" ø5/16" ø2 : 2 ø3.2: 7 ø4 : 10 10 P.1111 ø6 : 30 ø8 : 50 1103

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ZFA-3

Prevents vacuum equipment The collected dust does not Large filter element surface Possible to replace element without tools Note) Do not use it in a line that is kept pressurized because it could cause the body to break. Principal Parts Material (Recommended flow rate) Thread type * L or R shows the left or right of the filter IN when viewed from front. Port size Indicate both the symbols for air suction filter and Example: In case of 6 stations of air suction Both left and right brackets.

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ZFA-4

Application Example Application to ejector system Supply valve/ Release valve Speed controller Suction filter_/y Vacuum pressure switch / pA_^ Application to vacuum pump system >—<£>—[^j.. i i—pf—-|->Vacuum pump Vacuum release valve/ _)(■- .Vacuum switch valve Suction filterx Vacuum pressure switch Replacement Parts Flow Characteristics Downstream side atmospheric release (pressurized) I Be sure to read before handling. I Refer to front matters 38 and 39 for Safety i Instructions and pages 844 to 846 for Vacuum 1. Be extremely careful with the piping connection screw seal to prevent leakage....

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ZFA-5

Air Suction Filter Seríes ZFA Single unit Note) The above diagram is for ZFA200. The bracket location shows L side.

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ZFA-6

With One-touch Fittings Prevents vacuum equipment Unrestricted 360° piping tube Easily replaced filter element Piping tube can be connected or disconnected with one touch. . Note 1) Flow rate is less than 0.003 MPa of the initial pressure drop. )) Note 2) Will be manufactured upon receipt of order. Note 3) Avoid use under pressurization. f~\ Note 1) Do not use the product in an atmosphere and place where there is direct contact with L// chemicals. It may cause damage to the body. (Alcohol, acetone, etc. also cause <*~ damage, so be sure for the product not to be close to them.) Note 2) Do not...

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ZFA-7

With One-touch Fittings Series Application Example Flow Characteristics Application to ejector system Supply valve/ Release valve Speed controller Suction filter_/y Vacuum pressure switch / pA_^ Application to vacuum pump system >—<£>—l^-}., i i—pf^-|->Vacuum pump Vacuum release valve / jf- Suction filter .Vacuum switch valve Vacuum pressure switch Release bushing One-touch fitting Universal joint;. XCIear cover Replacement Parts : O-ring is a set with spare element (l-FJFJS-A). Fluid-Air Pressure- Downstream side Temperature- Room atmospheric release temperature (pressurized) Flow rate (í/min...

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ZFA-8

Element Replacement_ 1. Stop the operation and reduce the internal pres- sure of the filter to atmospheric pressure. 2. Turn the transparent cover in counterclockwise direction and position the arrowhead of the collar in the transparent cover from the protruding in the "L" (LOCK) side to the protruding portion in 3. Pull the transparent cover downward to take out the element. Eliminate any dust in the transparent cover by blowing air. (Make sure there is no damage of the O-ring.) 4. Insert a new element into the body. transparent cover to the protruding portion on the "0" side, push the transparent...

 Open the catalog to page 8
ZFA-9

Air Suction Filter / In-line Type With One-touch Fittings In-line type air suction filter is used to prevent vacuum equipment trouble from occurring due to dust in the air IN/OUT straight piping Easy installation and removal with one-touch fittings Light and compact molded resin parts Cartridge type allows element replacement (Refer to page 1115 for details.) Note) Flow rate when the initial pressure drop is 3 kPa or less. Note 1 ) Do not use in atmospheres of chemicals, or where there is direct contact with it since the body may be damaged. (Alcohol, acetone, etc. may cause damage to the product.)...

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ZFA-10

Application Example Fields: Semiconductor and electrical, automobile assembly, food and medical equipment, and various types of manufacturing and assembly equipment Machines: Robotic hand/material handling, automotive assembling machines, automatic transfer equipment, pick and place, printing machinery Applications: Vacuum adsorption transfer, vacuum adsorption retention, vacuum generated air flow Application to ejector system Supply valve/ Release valve Speed controller Suction filter Vacuum pressure switch / Application to vacuum pump system '>—O—í^k i i—ff—Ì->Vacuum pump Vacuum release valve/...

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ZFA-11

Air Suction Filter / In-line Type With One-touch Fittings Series

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ZFA-12

Element Replacement Element replacement procedure 1. Stop operation and reduce the filter's internal 2. Rotate the cover counterclockwise ("O" on the cover o L marking). Refer to Figure 1. Pull the cover out of the case to remove the element. Remove dust and other debris re- maining inside the case by blowing it out with air, etc. (Also, confirm that the O-ring is not 4. Install a new element on cover and insert it into the case. Refer to Figure 2 and 3. 5. Adjust the protrusion on the cover and the slit on the case so that they match up, then push the cover into the end of the case. Next, confirm...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.