SY3000

SY3000
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SY3000

Product catalog summary
Overview: The document provides comprehensive technical specifications and instructions for various series of pilot valves, focusing on material enhancements, flow characteristics, mounting options, and manifold variations. It also includes recommendations for optimal use and compliance with standards.
Specifications: The pilot valve cover is upgraded to stronger stainless steel, with an increased mounting thread size from M1.7 to M2. Flow characteristics are detailed for series SY3000, SY5000, SY7000, and SY9000, with specific flow rates and conductance values. Electrical entry options include grommet, plug connectors, and DIN terminals, with built-in surge voltage suppressors for AC models.
Flow Characteristics: Flow characteristics are provided for different series, indicating sonic conductance and flow rates. For example, the SY3000 series has a flow characteristic of 1.1 dm3/(s·bar).
Valve Variations: Various valve options are available, including body ported and base mounted configurations. Electrical entry options include grommet, plug connectors, and DIN terminals, with built-in surge voltage suppressors for AC models.
Manifold Variations: The document outlines manifold variations, including individual wiring and flat ribbon cable options. It highlights flexibility in increasing or decreasing manifold stations and the use of serial transmission systems.
Speed Control and Conditions: Speed control is discussed with reference to different series and conditions, such as pressure and load rate. The document provides average speed data for cylinders under specified conditions.
Recommendations: Users are advised to confirm actual conditions with the SMC Sizing Program and consider specific application requirements when selecting valve configurations.
Procedures: Instructions are provided for changing port block assemblies, emphasizing correct screw torque to prevent air leakage. Guidelines for ordering pilot valve assemblies and port block assemblies are included.
Standards and Compliance: The document mentions compliance with CE standards for certain models and provides details on allowable voltage fluctuation for AC and DC models. It references JIS B 8375-1981 for dynamic performance testing.
Flow Characteristics and Mass: Detailed flow characteristics and mass for different valve models and port sizes are provided, including one-touch fittings for metric and inch sizes. Response times for various actuation types under specified pressure conditions are included.
Component Parts and Replacement: Details on component parts, such as adapter plates, bodies, end plates, and pistons, are provided, along with part numbers for replacement parts and bracket assemblies.
Ordering Procedures: Instructions for ordering manifold assemblies and valves involve adding valve and option part numbers under the manifold base part number. A manifold specification sheet is recommended for complex orders.
Options and Customization: Various options are available, including light/surge voltage suppressors, manual override types, and thread types (Rc, G, NPT, NPTF). The use of individual SUP and EXH spacer assemblies for manifold customization is detailed.
Compliance and Standards: CE compliance options are noted, with guidelines for proper mounting and orientation of valves and spacers to prevent malfunction.
Technical Diagrams and Tables: Tables and diagrams illustrate manifold dimensions, port sizes, and connector assembly configurations, aiding in understanding the layout and assembly of manifold systems.
Key Notes: Important notes include considerations for double wiring and specified layouts, affecting the use of single solenoids and compatibility of certain valve types. Proper drainage protection in certain configurations is highlighted.
Wiring and Connection Details: Terminal numbers are referenced in the connection schematic, starting from the triangle mark side. Internal wiring includes light/surge voltage suppressors and accommodates both single and double solenoid configurations.
Manifold Internal Wiring: Different types of manifold internal wiring are described, including those compatible with PC wiring systems. Wiring examples are provided for both using and not using manifold power supply terminals.
Additional Features: Manual override options are available, with color-coded sides for easy identification. One-touch fittings are provided for various port sizes, facilitating easy connection and disconnection.
Diagrams and Figures: Several diagrams illustrate wiring configurations, terminal positions, and dimensions for different station setups, essential for understanding the physical layout and connection points of the systems described.
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Catalog excerpts

SY3000-1

5 Port Solenoid Valve Series SY3000/5000/7000/9000 Rubber Seal ® [Option] (Details P.332-1 to 332-4) SJ SY SV SYJ SZ VP4 S0700 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Improved pilot valve Pilot valve cover is stronger using stainless steel. Mounting thread is also reinforced from size M1.7 to M2. Flow Characteristics Series Cover (stainless steel) SY3000 SY5000 SY7000 SY9000 Flow characteristics b 0.28 0.37 0.28 0.29 C [dm3/(s·bar)] 1.1 2.8 4.5 10 Cv 0.29 0.90 1.4 2.5 101

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SY3000-2

Cylinder Speed Chart Body Ported Please confirm the actual conditions with SMC Sizing Bore size upward actuation Horizontal actuation Base Mounted Bore size upward actuation Horizontal actuation Cylinder is in extending. Speed controller is meter-out, which is directly connected with cylinder and its needle is fully opened. Average speed of cylinder is obtained by dividing the full stroke time by the stroke. Load factor: ( (Load weight x 9.8) /Theoretical force) x 100% The histograms with ^ marked are the case when piping is done by using steel. Body ported Tubing bore x Length Speed controller...

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SY3000-3

Valve Variations Electrical entry port size One-touch fitting Valve option % Slandard % Oplion ▲ Made lo order (Refer lo page "Made to Order".) Note 1) All AC voltage models have built-in surge voltage suppressor. Note 2) Body ported external pilot style (made to order) is not available for DIN terminal. Note 3) Only available for DIN terminal and M8 connector. Note 4) SY3000 does not have a DIN terminal which can be connected to a manifold.

 Open the catalog to page 3
SY3000-4

Manifold Variations Manifold Variations Individual wiring ■ Direct piping to the main unit of different fittings is possible. Flat ribbon cable permits One-touch wiring of external cables In a bundle. Stacking type ■ Manifold stations can be increased or decreased. Stacking type Flat ribbon cable ■ Manifold stations can be increased or decreased. I Can be used with a serial transmission system. Stacking type ■ Can be used with a serial transmission system. Cassette type Individual wiring ■ Size and weight reduced by eliminating the manifold base • Standard # Option ▲ Made to order (Refer to page...

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SY3000-5

Manifold Variations Note) When using DIN terminal or M8 connector. SY3000 does not have a DIN terminal which can be connected to a manifold.

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SY3000-6

Manifold Variations Manifold Variations Compact bar stock type Individual wiring ■ The base mounting facilitates maintenance after valves are changed._ Compact bar stock type Flat ribbon cable ■ A 26 pins MIL connector permits one-touch wiring of external cables In a bundle. Bar stock type/Common external EXH Individual wiring ■ The base mounting facilitates maintenance after valves are changed. ■ Vacuum/low pressure combination Bar stock type/Common external EXH Flat ribbon cable ■ A 26 pins MIL connector permits one-touch wiring of external cables in a bundle. ■ Vacuum/low pressure combination...

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SY3000-7

Manifold Variations Manifold option Valve option Note) When using DIN terminal or M8 connector. SY3000 does not have a DIN terminal which can be connected to a manifold.

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SY3000-8

5 Port Solenoid Valve CC W Body Ported/Single Unit N0,elKS£ 3 position closed center 3 position exhaust center 3 position pressure center Coil specifications .» * Power saving circuit is not Rated voltage J) Is only available with 12 and 24 VDC. *For type WD, DC voltage Is only available. Note) AC-type models that are CE compliant have DIN terminals only. Electrical entry • M: With lead wire MN: Without lead wire LN: Without lead wire LO: Without connector WD: With connector cable LN, MN type: with 2 sockets. * For DIN terminal of SY3000 series, refer * "Y" type is a DIN terminal conforming to...

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SY3000-9

Body Ported Series SY3000/5000/7000/9000 QrtP I Made to Order '(For details, refer to pages 324 to 332.) Response Time .J) Note) Impact resistance: No malfunction occurred when it is tested in the axial direction and at the right angles to the main valve and armature in both energized and de- energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 2000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature....

 Open the catalog to page 9
SY3000-11

Body Ported Series SY3000/5000/7000/9000 3 position closed center/exhaust center / pressure center 3 position closed center 3 position exhaust center 3 position pressure center (This figure shows a closed center type.) Component Parts How to Change Port Block Assembly If using body port type, both A and B port sizes can be changed by replacing the port block assembly mounted on the body. When changing this block assembly, the correct screw torque must be achieved to avoid possible air M5 port block Assembly (Cassette type) M5 port block Assembly ^ Replacement Parts Mounting screw tightening torques...

 Open the catalog to page 11
SY3000-12

How to Order Pilot Valve Assembly Coil specifications . Power saving circuit Rated voltage Light/surge voltage suppressor For AC voltage valves there is no "S" option. It is )) already built-in to the rectifier circuit. * For "R" and "U", DC voltage Is only available. * Power saving circuit is only available In the "T type. Electrical entry For connector cable of M8 connector, Note 1) Enter the cable length symbols in D. Please be sure to fill in the blank Rated voltage only available with 12 Light/surge voltage suppressor For AC voltage valves there is no "S" option. It is already built-in to...

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SY3000-13

Body Ported Series SY3000/5000/7000/9000 How to Order Port Block Assembly Thread type ► Only replacement of the fittings assembly Is possible. Thread piping Metric size Inch size One-touch fitting (Metric size) One-touch fitting (Inch size) Fitting assembly Port block assembly (Cassette type)

 Open the catalog to page 13
SY3000-14

(Light/surge voltage suppressor) For manifold gasket positioning Foot bracket (Lead wire length) Note) Refer to page 340 for dimensions of connector types.

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.