Series CY1S

Series CY1S
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Series CY1S

Product catalog summary
Overview: The document details the technical specifications and features of the Series CY1S Magnetically Coupled Rodless Cylinder, emphasizing improvements in weight, length, and functionality over previous models.
Specifications: The Series CY1S offers a weight reduction of 8% to 15% and a length reduction of up to 15 mm across bore sizes ranging from ø6 to ø40 mm. It operates at a maximum pressure of 0.7 MPa with piston speeds between 50 and 400 mm/s. The cylinder includes a rubber bumper or shock absorber and does not require lubrication.
Design Improvements: Features include an adjustment bolt for enhanced stroke accuracy and repeatability, and lub-retainers for maintaining lubrication, which improves durability.
Features: The cylinder is equipped with a shock absorber and offers stroke adjustment options. It supports bilateral and centralized piping, and an auto switch can be mounted in any position.
Model Selection: A detailed flow chart assists in selecting the appropriate model based on operating conditions, load mass, and pressure, with graphs and tables for checking allowable load mass by thrust and stroke.
Load and Moment Calculations: Methods for calculating static and dynamic moments are provided, with tables and graphs for allowable load mass and moments for different bore sizes.
Conclusion: The Series CY1S is a versatile and efficient choice for various applications, offering significant improvements in weight, length, and functionality. Comprehensive guidance on model selection and load calculations ensures optimal performance.
Procedures: Detailed procedures for calculating the overall center of gravity and guide load factors are included, ensuring load factors remain within permissible limits to prevent mechanical failure.
Norms and Recommendations: Recommendations include operating within allowable load mass and pressure limits for vertical operations and using a metal-ended external stopper for accurate stopping positions.
Graphical Data: Graphs illustrate allowable load mass by stroke, allowable moments, and load factors, essential for determining maximum permissible loads and moments.
Critical Information: Key data includes allowable load by thrust for a bore size of ø25 at 20 kg, maximum load for vertical mounting with a bore size of ø20 at 11 kg, and the necessity for the guide load factor to be less than 1.
Operating Precautions: Warnings include avoiding excessive loads, ensuring proper supply pressure, and maintaining appropriate kinetic energy during stops. The cylinder should not be used in environments with moisture, dust, or foreign matter.
Mounting Instructions: Instructions emphasize securing the cylinder with plates and ensuring flatness of the mounting surface to prevent twisting and performance issues.
Disassembly and Maintenance: Guidelines include careful handling of magnetic components, correct assembly direction of sliders, and specific instructions for replacing seals and wear rings.
Stroke Setting and Shock Absorber Replacement: Details on adjusting stroke settings and maintaining shock absorbers are provided, including service life and replacement periods.
Safety and Compliance: Safety instructions emphasize trained personnel handling and compliance with export regulations, including restrictions on using products for manufacturing weapons.
Warranty and Disclaimer: The warranty period is 1 year in service or 1.5 years after delivery, with exclusions. Users are responsible for ensuring product compatibility and safety in specific applications.
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Catalog excerpts

Series CY1S-1

Magnetically Coupled Rodless Cylinder New ø6, ø10, ø15, ø20, ø25, ø32, ø40 Weight 15 % reduced RoHS Overall length 15 mm shortened Max. Max. 0.96 kg (Existing model 1.13 kg) 240 mm (Existing model 255 mm) (CY1S 15-100 stroke) (CY1S 40-100 stroke) Reduced in length Improved durability Lub-retainers are mounted on the internal and external surfaces of the cylinder tube to maintain the lubrication. External surface lub-retainers Cylinder tube Adjustment bolt improves stroke accuracy/repeatability. Stroke position can be maintained with the adjustment bolt positioned next to the shock absorber, so stroke adjustment is not necessary. Adjustment bolt Internal surface lub-retainers Series CY1S Shock absorber CAT.ES20-227A

 Open the catalog to page 1
Series CY1S-2

Series CY1S Reduced in weight Weight is reduced with the redesign of the slide block and reducing the thickness of the plate. Bore size (mm) (kg) Reduction rate Existing model New CY1S 6 0.34 8% 0.37 10 0.59 13% 0.68 15 0.96 15% 1.13 20 1.68 13% 1.93 25 2.02 10% 2.25 32 3.45 12% 3.94 40 5.36 14% 6.23 Slide block At 100 stroke Plate Reduced in length Overall length is reduced, but interchangeable with the existing model. (mm) Bore size (mm) New CY1S Existing Bilateral piping type Centralized piping type model Overall length Length reduction Overall length Length reduction Overall length 6 162...

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Series CY1S-3

3-Options available for stroke adjustment Bumper bolt (resin tipped) Bumper bolt (Same on the opposite side) Shock absorber + Adjustment bolt (metal ended) Adjustment bolt (Same on the opposite side) Shock absorber (Same on the opposite side) Reduced in length Shock absorber + Adjustment bolt (metal ended) on one side Bumper bolt (resin tipped) on one side Adjustment bolt Shock absorber Bumper bolt New Improved auto switch mounting zAuto switch can be mounted in any desired position. (D-M9 , D-A9 ) • The auto switch can be fixed in any desired position with a switch spacer. • This reduces man-hours...

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Series CY1S-4

Series CY1S Model Selection Selection Flow Chart Operating Conditions D: Bore size (mm) L: Stroke (mm) m: Load mass (kg) Va: Piston speed (mm/s) P: Operating pressure (MPa) E: Kinetic energy (J) Review the operating conditions. Review the operating conditions. Mounting orientation (Horizontal, Vertical) NG ) mh: Allowable load mass by thrust in horizontal operation mv: Allowable load mass by thrust in vertical operation mh, mv: See Table 1. Check allowable load mass by thrust. m mh, mv OK Reference 1 Check allowable load mass by thrust. Reference 2 NG Check allowable load mass by stroke. Check...

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Series CY1S-5

Model Selection Series CY1S 1 Check allowable load mass by thrust. In this series, the work load and the maximum operating pressure are restricted to prevent the magnetic coupling from being separated. Ensure that the work load mass and operating pressure are within the values in Table 1. Table 1. Allowable load mass by thrust and maximum operating pressure Bore size (mm) Horizontal operation Horizontal operation Max. operating pressure mh [kg] Ph [MPa] Note) Vertical operation Max. operating pressure Pv [MPa] Vertical operation mv [kg] 6 1.8 1.0 10 3.0 2.7 15 7.0 20 12 25 20 18.5 32 30 30 40...

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Series CY1S-6

2 Check allowable load mass by stroke. Selection Graph Graph 1] Allowable load mass by stroke Graph 3] Allowable load mass by stroke Graph 5] Allowable load mass by stroke Graph 7] Allowable load mass by stroke Graph 2] Allowable load mass by stroke Graph 4] Allowable load mass by stroke Graph 6] Allowable load mass by stroke : If load center of gravity exceeds the value of y, z + A on the graph, please consult SMC.

 Open the catalog to page 6
Series CY1S-7

Model Selection Series CY1S 3 Consider load factor on guides. 3 — q Types of moment applied to rodless cylinders Multiple moments may be generated depending on the mounting orientation, load, and position of the center of gravity. Coordinates and Moments M3: Yaw moment The direction of the axis, X, Y and Z are based on the cylinder mounting orientation shown on the right. Consider the direction of the axis for each mounting direction. Z M1: Pitch moment Y X M2: Roll moment Static moment calculation by mounting style [Horizontal mounting] [Ceiling mounting] M1 M2 y X Y x mxg M1 M2 X [Wall mounting]...

 Open the catalog to page 7
Series CY1S-8

3 Consider load factor on guides. Q—(2) Allowable load mass on guides/Allowable moment Table 4. Allowable load mass on guides and moment The table above indicates the maximum performance of the guide, but does not show the actual allowable work load mass. Refer to Graphs (8) to (13) for correct allowable mass by piston speed. Graph 8] Allowable load mass on guides (06 to o15) m Graph 10] Allowable moment (06 to o15) Graph 12] Allowable moment (06 to 015) Graph 9] Allowable load mass on guides (020 to 040) m Graph 11] Allowable moment (020 to 040) Graph 13] Allowable moment (020 to 040)

 Open the catalog to page 8
Series CY1S-9

Model Selection Series CY1S 3 — e Consideration of guide load factor Work load mass and allowable moment varies depending on the load mounting method, stroke, cylinder mounting orientation and piston speed. Whether the cylinder is suitable or not is decided by the allowable load mass on guides in the graphs. The selection calculation is shown below. It is necessary to consider i) allowable load mass on guides, ii) static moment and iii) dynamic moment (when the slide block collides with the stopper). i) · ii) is calculated with Va (average speed) and iii) is calculated with V (collision speed...

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Series CY1S-10

Series CY1S Calculation of Guide Load Factor The selection calculation finds the load factors ( n) of the items below, where the total does not exceed 1. Load factor n Item Note 1: Maximum load mass 1 = m/mmax Examine m. mmax is the max. load mass for Va. 2: Static moment 2 = M/Mmax Examine M1, M2, M3. Mmax is the allowable moment for Va. 3: Dynamic moment 3 = ME/MEmax Examine M1E, M3E. MEmax is the allowable moment for V. Calculation example z Mounting on horizontal wall [1] Operating Conditions CY1SG25-600 Wa: Connection plate t = 10 (1.5 kg) Cylinder: CY1SG25-600 Cushion: Shock absorber Mounting:...

 Open the catalog to page 10

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