JCM Serie

JCM Serie
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JCM Serie

Product catalog summary
Overview: The document provides a comprehensive analysis of the JCM Series Air Cylinder, emphasizing its advancements over the CM2 series. Key improvements include reduced weight, shorter length, and enhanced mounting options.
Specifications: The JCM Series features bore sizes of ø20, ø25, ø32, and ø40. These double-acting cylinders with a single rod are designed for air fluid and do not require lubrication. They operate at a maximum pressure of 0.7 MPa, with a proof pressure of 1.0 MPa, and function within a temperature range of 5 to 60°C.
Design Improvements: The JCM Series is significantly lighter and more compact than the CM2 series. For example, the ø40 model is 54% lighter and 38% shorter in height. The mounting height is reduced by approximately 8 mm, and the overall length is decreased by up to 13 mm for certain models.
Mounting Options: Various mounting configurations are available, including male and female threads on both covers or the rod cover only. Direct mounting is possible, and a new mounting band for auto switches improves installation ease and LED visibility.
Performance Metrics: The JCM Series supports a piston speed of 50 to 500 mm/s and includes a rubber bumper cushion. The allowable kinetic energy varies by bore size, with a maximum of 0.52 J for the ø40 model with a male rod end.
Weight and Length Comparisons: Tables in the document compare the JCM Series to the CM2 series, showing significant reductions. For instance, the ø40 model's weight is reduced from 0.69 kg to 0.32 kg, and the overall length is shortened by up to 77 mm with the JT series floating joint.
Ordering Information: Detailed ordering codes are provided for various configurations, including auto switches, rod end threads, and mounting nuts. Standard stroke lengths for each bore size are specified.
Additional Features: The JCM Series is compatible with various auto switches, including water-resistant types, and offers improved mounting workability. Dimensions and additional weights for different configurations are detailed.
Specifications: Detailed specifications for the JCM Series components include dimensions, thread sizes, and materials. Tables list bore sizes, stroke lengths, and applicable thread types for rod ends, along with mounting and rod end nuts made of carbon steel.
Auto Switch Mounting: Guidelines for mounting solid-state auto switches are provided, including positions and heights. Tables offer specific measurements for different bore sizes, and methods for mounting two auto switches at the stroke end for strokes less than 20 mm are detailed.
Mounting Procedures: Instructions for mounting and removing auto switches include the use of set screws and reinforcing plates, emphasizing proper torque application and step-by-step guidance for securing the mounting band.
Auto Switch Connections: Examples of AND and OR connections for auto switches are provided, with diagrams illustrating wiring configurations. Considerations for using solid-state auto switches and load voltage calculations are included.
Handling and Safety Precautions: Warnings and cautions for handling JCM Series components are included, advising against rotating covers, applying excessive lateral loads, and using the cylinder as an air-hydro cylinder. Methods for checking minimum operating pressure and avoiding damage to sliding parts are emphasized.
Related Components: The JT Series floating joint is mentioned as a compatible component for a more compact and lightweight setup, with specifications for nominal thread sizes and allowable forces provided.
Conclusion: The document serves as a comprehensive guide for the specifications, mounting procedures, and handling precautions for the JCM Series and related components, providing detailed technical information necessary for proper installation and operation.
Introduction: The document outlines product precautions and safety instructions for the JCM Series, including compliance requirements and warranty information, emphasizing the importance of understanding these guidelines before handling SMC products.
Product Specifications and Changes: New features include the addition of port thread NPT1/8, a new type auto switch mounting bracket, and floating joints of related components. The document has increased from 16 to 20 pages.
Safety Instructions: Key points include ensuring product compatibility, operation by trained personnel, implementing safety measures during service, and contacting SMC for non-standard conditions. Compliance with ISO and IEC standards is required.
Warranty and Disclaimer: The warranty period is 1 year in service or 1.5 years after delivery. Replacement products or parts are provided for failures within the warranty period that are SMC's responsibility, with exclusions for consumable vacuum pads.
Export and Use Restrictions: SMC products cannot be used for manufacturing weapons of mass destruction, and exports must comply with relevant security laws and regulations.
Conclusion: Safety instructions aim to prevent hazardous situations and equipment damage, and must be followed alongside international standards and safety regulations.
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Catalog excerpts

JCM Serie-1

Air Cylinder ø20, ø25, ø32, ø40 Overall length shortened Shortened height New mounting band for auto switch Mounting height approx. Current product ø40 (CM2 series) (Compared with the current CM2B series, ø40, 50 mm stroke) Current product

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JCM Serie-2

Various cover types available Direct mounting is possible. f f f Basic (Female thread on rod cover) Basic (Female thread on both covers) Male thread on both covers Male thread on rod cover Overall length shortened Weight reduced (Compared with the current product (CM2 series)) <Basic (Female thread on rod cover), Female rod end> Female thread on rod cover Overall length (Compared with the current CM2 series, at 50 mm stroke (without magnet)) *1 For basic type (female thread on rod cover) of the JCM series Male and female rod ends available Male and female threads available. Port size:...

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JCM Serie-3

( New mounting band for auto switch) Improved mounting workability To mount the auto switch, simply insert it and position it correctly. * When the auto switch mounting band is ordered at the same time as the cylinder, it will be shipped mounted on the cylinder. Related components A more compact and lightweight combination is possible by using the JCM series with a JT series floating joint. Reduction of length when using JT and JCM Max. 77 mm Overall Length Comparison

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JCM Serie-4

Air Cylinder Double Acting, Single Rod JCM Series 020, 025, 032, 040 Cr°hs> Without auto switch With auto switch Number of auto switches With auto switch (Built-in magnet) Port thread type Nil Cylinder stroke [mm] Refer to “Standard Strokes” on page 4. Auto switch | Nil | Without auto switch~ * For applicable auto switches, refer to the table below. *1 For M and MZ only. Mounting nut is shipped together with the product, but not assembled. Applicable Auto Switches/Refer to the Web Catalog or Best Pneumatics for further information on auto switches. *1 Water resistant type auto switches can...

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JCM Serie-5

Double Acting, Single Rod JCM Series Standard Strokes *1 Intermediate strokes not listed above are produced upon receipt of order. The minimum stroke is 25 mm. Double acting, Single rod Refer to pages 11 to 13 for cylinders with auto switches. • Auto Switch Proper Mounting Position (Detection at stroke end) and Mounting Height • Minimum Stroke for Auto Switch Mounting • Method of Mounting Two Auto Switches at the Stroke End of a Cylinder for Strokes Less Than 20 mm • Precautions for Mounting Two D-M9 In-line Entry Type Auto Switches on the Same Surface • Operating Range • Auto Switch Mounting...

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JCM Serie-6

Male Rod End, Without Magnet[kg] Bore size [mm] Female Rod End, Without Magnet[kg] * Do not apply a lateral load over the allowable range to the rod end when it is mounted horizontally.

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JCM Serie-7

Air Cylinder Double Acting, Single Rod Basic (Female Thread on Rod Cover) (BZ) JC D MBZ Bore size Port thread type Width across flats KA Width across flats B1 Port thread Female thread MM Depth A1 Port Thread: M5 Bore size Width across flats 6 length 3.5 M8 x 1.25 Width across flats 8 length 3.5 M10 x 1.25 Width across flats 8 length 3.5 M10 x 1.25 Width across flats 12 length 3.5 M14 x 1.5 Bore size Bore size Female Rod End Bore size Bore size ∗ ( ): Dimensions of built-in magne

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JCM Serie-8

JCM Series Basic (Female Thread on Both Covers) (B) JC D MB Bore size Port thread type Width across flats KA Port thread Width across flats B1 Female thread MM Depth A1 Port Thread: M5 Bore size Width across flats 6 length 3.5 Width across flats 8 length 3.5 Width across flats 8 length 3.5 Width across flats 12 length 3.5 Bore size Bore size ∗ ( ): Dimensions of built-in magnet type Bore size

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JCM Serie-9

Air Cylinder Double Acting, Single Rod Male Thread on Both Covers (M) JC D MM Bore size Port thread type Port thread Female thread MM Depth A1 Width across flats KA Width across H1 flats KA Width across flats B1 Effective thread length 2 x FL Width across flats 6 length 3.5 Width across flats 8 length 3.5 Width across flats 8 length 3.5 Width across flats 12 length 3.5 Port Thread: M5 Bore size Female Rod End Bore size Port Thread: Rc1/8, NPT1/8 Bore size Bore size Female Rod End Bore size ∗ ( ): Dimensions of built-in magne

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JCM Serie-10

Port Thread: M5 [mm] Female Rod End [mm] Port Thread: Rc1/8, NPT1/8 [mm] Female Rod End [mm] 9

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JCM Serie-11

IJCM Series Mounting Nut/Material: Carbon steel [mm]

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JCM Serie-12

IJCM Series Auto Switch Mounting Auto Switch Proper Mounting Position (Detection at stroke end) and Mounting Height Solid state auto switch D-M9D D-M9DW D-M9DA ( ): Dimension of the D-M9DA. A and B are the dimensions from the end of the head cover/rod cover to the end of the auto switch. ( ): Dimension of the D-M9DAV. A and B are the dimensions from the end of the head cover/rod cover to the end of the auto switch. When the cylinder is shipped from the factory, the set screw of the auto switch mounting band is sometimes mounted facing 180° in the opposite direction of the figure above. Auto Switch...

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JCM Serie-13

Auto Switch Mounting JCM Series n: Number of auto switches [mm] * Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30% dispersion) and may change substantially depending on the ambient environment. * When an auto switch is used, mount it at the center of the operating range. The correct mounting position of the D-M9 is 3 mm from the end face of the switch holder (dimensions A and B).

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JCM Serie-14

<Mounting the Auto Switch> * When the cylinder is ordered fitted with an auto switch, it is shipped with the auto switch mounting band installed. In this case, only step ® is necessary. The installation position of the auto switch mounting band serves only as a rough guide, so check the operating condition of the auto switch and then readjust the band. © As shown in Fig. 1-1, turn the set screw (c) into the nut (M3) of the auto switch mounting band (b. Hereafter called “band”) in the clockwise direction from the bottom side of the nut. * When mounting the set screw, take care that it does not...

 Open the catalog to page 14

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