IDF series

IDF series
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IDF series

Product catalog summary
Overview: The document outlines the specifications and operational guidelines for the IDF Series Refrigerated Air Dryers, optimized for high-temperature environments, with ambient temperatures up to 45°C and inlet air temperatures up to 65°C.
Specifications: The IDF Series features enhanced air flow capacity, with the IDF90 model offering a 24% increase over previous models, reaching up to 16.4 m3/min at 60 Hz. Key components include a stainless steel heat exchanger and a dustproof filter to prevent condenser clogging.
Maintenance and Features: Maintenance is streamlined with front panel access to electrical components. The auto drain valve is durable and resistant to foreign matter, with heavy-duty options available. A transparent bowl guard allows easy visual checks of condensate conditions.
Model Selection: Model selection requires calculating corrected air flow capacity using correction factors for various conditions. An example calculation is provided to assist users in choosing the appropriate model.
Options and Accessories: Available options include anti-corrosive treatment, heavy-duty auto drains, remote operation terminal blocks, and earth leakage breakers. Replacement parts and accessories like foundation bolt sets and piping adapters are also detailed.
Installation Guidelines: Installation precautions include avoiding high humidity, dust, corrosive gases, extreme temperatures, strong magnetic noise, and static electricity. Specific guidelines are provided for installation location, drain tube usage, power supply, and air piping.
Installation and Location Guidelines:
  • Avoid installation above 2000 meters, in areas with strong impacts, vibrations, or limited maintenance space.
  • Ensure unobstructed ventilation and avoid high-temperature air intake from compressors.
  • Prevent rapid pressure fluctuations in pneumatic circuits.
Drain Tube Instructions:
  • Use a 12 mm diameter tube for condensate discharge, ensuring it is not bent or crushed.
  • Keep tube length under 5 meters for proper auto drain function.
Power Supply and Air Piping:
  • Connect power to the terminal block with an appropriate earth leakage breaker.
  • Maintain voltage within ±10% of the rated voltage and ensure correct air piping connections.
  • Flush piping to remove foreign matter and use removable connections for maintenance.
Transportation and Installation Warnings:
  • Transport with care using a forklift, and avoid laying the product down.
  • Adhere to regulations for transporting refrigerant-filled products.
Protection Circuit and Restarting:
  • The protection circuit activates under high temperatures, high flow rates, or voltage fluctuations.
  • Allow a three-minute delay before restarting to avoid protection circuit activation.
Cleaning and Maintenance:
  • Regularly clean the dustproof filter to maintain cooling performance.
  • Check auto drain operation daily, especially in poor air quality conditions.
Compliance and Safety Instructions:
  • Follow international standards and safety regulations, including ISO and IEC guidelines.
  • Ensure product compatibility and safety in specific applications.
Warranty and Compliance:
  • The product has a warranty of 1 year in service or 1.5 years after delivery.
  • SMC products are not intended for use in legal metrology or with weapons of mass destruction.
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Catalog excerpts

IDF series-1

Applicable for the high-temperature environments Ambient temperature : Max. 45°C Inlet air temperature : Max. 65°C (24% increase compared to the current model)

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IDF series-2

Refrigerated Air Dryer IDF Series temperature environments New stainless steel heat exchanger helps reduce the load of the compressor

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IDF series-3

Refrigerated Air Dryer IDF Series Series Variations Model Rated inlet condition Rated ambient temperature Port size Optional accessories Auto Drain Valve Longer life, Higher resistance to foreign matter Non-sliding part reduces the catching of foreign matter Shape prevents condensate accumulation Diaphragm type Poppet type Condensate and foreign matter are discharged completely. Easier maintenance One-touch mounting and removal of the bowl is possible without using any tools. Release the lock by sliding the lock button down while holding the body. Then, rotate the bowl guard and pull down for...

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IDF series-4

Refrigerated Air Dryer IDF Series Protect Pneumatic Equipment from Moisture! An air dryer removes the vapor from the moist compressed air delivered by the compressor and prevents it from causing the pneumatic equipment to fail. ¡ alfunctioning of valves and M actuators caused by dripping grease Effects of moisture on equipment ¡Generation of water droplets ¡ ecomposition of auto drain caused D by rusting inside pipes Main line filter Mist separator Control panel The malfunction of air bearings of 3D measurement device, etc. Washing machine

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IDF series-5

Read the correction factors ® to © suitable to the operating conditions. *1 Values obtained from the table below Corrected air flow capacity = 6.0 m3/min (ANR) 1 (0.78 x 1.05 x 0.92 x 1.00) = 7.96 m3/min (ANR) The 60 Hz power supply frequency model with an air flow capacity which exceeds the corrected air flow capacity of 7.96 m3/min (ANR) is the IDF70. ^ Calculate the corrected air flow capacity. Obtain the corrected air flow capacity from the following formula. Corrected air flow capacity = Air flow rate 1 (Correction factor @ x ® x © x ©) ^ Select the model. Select the model with air flow...

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IDF series-6

Replacement Parts Voltage Symbol Options Symbol * When multiple options are combined, indicate symbols in alphabetical order. Dustproof filter Auto Drain Replacement Part Nos. Element Dustproof Filter Replacement Part Nos. Description *1 A bowl O-ring is included. A One-touch fitting for connecting the drain tube is not included.

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IDF series-7

Correction of Air Flow Capacity Refrigerated Air Dryer IDF Series Inlet air pressure [MPa] Outlet air pressure dew point [°C] MPa Model Specifications Calculation example: The air flow capacity when the dew point of the IDF60 is set to 10°C under the following conditions is calculated. [Operating conditions: Inlet air temperature: 35°C, Ambient temperature: 35°C, Inlet air pressure: 0.6 MPa, Power supply frequency: 50 Hz] 5.3 m3/min (ANR) x 1.00 x 0.94 x 0.92 = 4.6 m3/min (AnR) 1 The operating range does not guarantee use with normal air flow capacity. *2 ANR indicates the following set of conditions:...

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IDF series-8

IDF Series Construction (Air/Refrigerant Circuit) Humid, hot air coming into the air dryer will be cooled Evaporation thermometer down by a cooler re-heater (heat exchanger). Water condensed at this time will be removed from the air by an auto drain and drained out automatically. Air separated from the water will be heated by a cooler reheater (heat exchanger) to obtain the dried air, which goes through to the outlet side. Cooler re-heater Ball valve Auto drain Capillary tube High pressure switch Volume control valve Pressure switch Drain outlet Accumulator Compressor for refrigeration Compressed...

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IDF series-9

In addition to power supply connection, terminal blocks for operating, error, and remote operation signals are available. • The operating and error signals are no-voltage contact style. Operating signal...During operation: contact “close”, During stop: contact “open” Error signal.During error: contact “close”, During stop: contact “open” Contact capacity.Rated load voltage: 240 VAC or less/24 VDC or less Max. load current: 5 A (Resistance load)/2 A (Induction load) Min. applicable load: 20 VDC, 3 mA • Power supply voltage is applied to the remote operation contact. The external switch is to be...

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IDF series-10

IDF Series Specific Product Precautions 1 Be sure to read this before handling the products. Refer to the back cover for Safety Instructions. For air preparation equipment precautions, refer to the Handling Precautions for SMC Products and the Operation Manual on the SMC website: http://www.smcworld.com |_Power Supply • Avoid locations where the air dryer will be in direct contact with wind or rain. (Avoid locations where relative humidity is 85% or more.) • Avoid locations where water, water vapor, salt water, or oil may splash on the product. • Avoid locations where dust or other particles...

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IDF series-11

IDF Series Specific Product Precautions 2 Be sure to read this before handling the products. Refer to the back cover for Safety Instructions. For air preparation equipment precautions, refer to the Handling Precautions for SMC Products and the Operation Manual on the SMC website: http://www.smcworld.com Protection Circuit A Caution When the air dryer is operated in the following cases, the protection circuit will activate, the light will turn off and the air dryer will come to stop. • The compressed air temperature is too high. • The compressed air flow rate is too high. • The ambient temperature...

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IDF series-12

Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)∗1), and other safety regulations. Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.