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SYJ300

SYJ300
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SYJ300

Product catalog summary
Overview: The document provides comprehensive specifications and options for the SYJ300 and SYJ500 Series 3 Port Pilot Solenoid Valves, detailing construction, electrical specifications, and manifold configurations. Key improvements include the use of stainless steel for the pilot valve cover and reinforced mounting threads.
Specifications:
  • SYJ300 Series: Designed for air fluid with an operating pressure range of 0.15 to 0.7 MPa and ambient temperatures from -10 to 50°C. Features a non-locking push type manual override and is dustproof with an IP65 rating for M8 connectors.
  • SYJ500 Series: Available in body ported and base mounted types, supporting various electrical entry types such as grommet, DIN terminal, and M8 connector. The power-saving circuit is available in the 'Z' type, and AC voltage valves have built-in rectifier circuits.
Flow Rate Characteristics: Flow rate characteristics are provided for different models (SYJ300, SYJ500, SYJ700) with sonic conductance values and effective areas, including manifold configurations.
Electrical Specifications: Valves are available in various voltage options for both DC and AC, with built-in surge voltage suppressors for AC models. Power consumption and apparent power values are specified for different voltage ratings.
Manifold Variations: Describes manifold specifications, including port sizes and configurations for internal and external pilot types. Instructions on ordering manifold assemblies emphasize correct assembly orientation.
Construction and Materials: Valve components are made from materials such as zinc die-cast, resin, and aluminum. Replacement parts and their materials are also listed.
Ordering Information: Detailed instructions are provided for ordering valves and manifold assemblies, including options for electrical entry, manual override, and light/surge voltage suppressors. For SYJ500, mounting screws and gaskets must be ordered separately for body ported solenoid valves.
Component Parts: Main components include the body, piston plate, end cover, piston, spool valve assembly, and spool spring, made from materials like aluminum die-cast, resin, and stainless steel.
Additional Notes: Includes notes on compatibility and assembly, such as the non-availability of certain options for specific types and the need for caution in assembly orientation.
Technical Specifications and Precautions:
  • Surge Voltage Suppressor: Connection instructions for standard and WA types, noting that WA-type valves cannot be grounded.
  • DIN Terminal: Type Y and Type D connectors with specific pitch standards and polarity requirements.
  • M8 Connector: Rated IP65 for dust and water protection, with specified SMC connector cables for compatibility.
Procedures:
  • Connection: Instructions for loosening screws, inserting lead wires, and securing with terminal screws, ensuring correct cord size for IP65 standards.
  • Changing Entry Direction: Adjust housing direction by separating terminal block and housing, allowing for four directional changes at 90° intervals.
Precautions:
  • Avoid reversing polarity as diodes for reversed current protection are not provided for DC voltages other than 24 and 12 VDC.
  • Ensure proper tightening torque to prevent slippage or deformation.
  • Use specified connector cables to maintain IP65 rating and avoid stress exceeding 30 N on connectors.
Recommendations:
  • Read safety instructions and solenoid valve precautions before handling products.
  • Consult with SMC for pilot valve replacements due to compatibility issues with new energy-saving designs.
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Catalog excerpts

SYJ300-1

Improved pilot valve Pilot valve cover is stronger using stainless steel. Mounting thread is also reinforced from size M1.7 to M2. •Flow Rate Characteristics

 Open the catalog to page 1
SYJ300-2

Rubber Seal 3 Port Solenoid Valve Type of actuation Voltage Electrical entry Option Manual Light/Surge override voltage suppressor For DC ■ With surge voltage suppressor ■ With light/surge voltage suppressor ■ Nonlocking push type ■ With light/surge voltage suppressor ■ Push-turn locking lever type Note) All AC voltage models have built-in surge voltage suppressor.

 Open the catalog to page 2
SYJ300-3

Manifold Variations

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SYJ300-4

Rubber Seal 3 Port Pilot Solenoid Valve SYJ300 Series [Option] Specifications Fluid SymbolInternal pilot * Based on IEC60529 Note 1) Based on dynamic performance test, JIS B 8419: 2010. (Coil temperature: 20°C, at rated voltage, without surge voltage suppressor.) Note 2) Impact resistance: No malfunction occurred when it is tested in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Value in the initial state) Vibration resistance: No malfunction occurred in one sweep test between 45 and 2000...

 Open the catalog to page 4
SYJ300-5

Rubber Seal 3 Port Pilot Solenoid Valve STU3UU Series Flow Rate Characteristics/Weight Valve model Note) Value for DC. Add 1 g for AC. ( ): Without sub-plate. SYJ300R Pilot valve pressure is supplied separately from the main valve pressure through the use of a separate supply port. It can be used in the vacuum (up to -100 kPa) or low pressure line with 0.15 MPa or less. Note 1) For manifold base, refer to page 1166. Note 2) External pilot type body ported valves (SYJ3D2R) can only be used on the manifold.

 Open the catalog to page 5
SYJ300-6

C€ Note) CE-compliant: For DC only. [Option] Light/Surge voltage suppressor Rated voltage DC * For AC voltage valves there is no “S” option. It is already built-in to the rectifier circuit. * For type R, U, DC voltage is only available. * Power saving circuit is only available in the "Z" type. Bracket * For type WD, DC voltage is only available. Note) CE-compliant: For DC only. Body ported Base mounted SYJ3 1 2 SYJ3 1 4 * Bracket is mounted. * Brackets cannot be retrofitted. * External pilot type is not available. For sub-plate type, manifold type 41, S41 42, S42, 42R, S42R Body option • Nil:...

 Open the catalog to page 6
SYJ300-7

nuuuei Seal 3 Port Pilot Solenoid Valve SYUJUU beneS N.O. Component Parts Replacement Parts No. Note) Add suffix “-Q” for the CE-compliant product. How to Order Pilot Valve Assembly SYJ Note) Since V111 is CE-compliant as standard, the suffix "-Q” is not necessary.

 Open the catalog to page 7
SYJ300-8

SYJ300 Series Body Ported G: Approx. 300 H: Approx. 600 (Lead wire length) Manual override (Light/surge voltage suppressor) Approx. 300 (Lead wire length) Approx. 300 (Lead wire length)

 Open the catalog to page 8
SYJ300-9

Rubber Seal 3 Port Pilot Solenoid Valve Base Mounted (With Sub-plate) Manual override G: Approx. 300 H: Approx. 600 (Lead wire length) (Light/surge voltage suppressor) Approx. 300 (Lead wire length) Approx. 300 (Lead wire length) ∗ Refer to page 1217 for dime

 Open the catalog to page 9
SYJ300-10

ISYJ300 Series Manifold Specifications [Option] Manifold Specifications Model Note) Only for external pilot Flow Rate Characteristics Manifold Note) Value at manifold base mounted, 2 position single acting assembly) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc.

 Open the catalog to page 10
SYJ300-11

Rubber Seal 3 Port Pilot Solenoid Valve Combinations of Solenoid Valve, Manifold Gasket and Manifold Base Blanking Plate Assembly Body ported (Type SYJ32(R)(-Q)) Base mounted (Type SYJ34(R)(-Q)) Round head combination screw SY100-33-3 (M1.7 x 17, Matt nickel plated) Round head combination screw SY100-33-3 (M1.7 x 17, Matt nickel plated) Round head combination screw Blanking plate Applicable base SS3YJ3-20(-Q) Manifold SS3YJ3-20R(-Q) base Manifold base Manifold base Note) Add suffix “-Q” for the CE-compliant product. Caution Mounting screw tightening torques M1.7: 0.12 N·m Use caution to the...

 Open the catalog to page 11
SYJ300-12

Manifold for Internal Pilot Type Note) CE-compliant: For DC only. Applicable solenoid valve SYJ312-nnnn-M3(-Q) SYJ312M-nnnn-M3(-Q) SYJ322-nnnn-M3(-Q) SYJ322M-nnnn-M3(-Q) Applicable blanking plate assembly Refer to page 1167. Note) For more than 10 stations, supply air to both sides of P port and exhaust air from both sides of R port. Type 42Type 42 Valve mounting direction P, R port thread type Rc G Applicable solenoid valve SYJ314R-nnnn(-Q) SYJ324R-nnnn(-Q) Applicable blanking plate assembly Refer to page 1167. Note) For more than 8 stations, supply/exhaust air to/from both sides of P port and...

 Open the catalog to page 12
SYJ300-13

Rubber Seal 3 Port Pilot Solenoid Valve Type 20 Manifold: Top Ported/SS3YJ3-20- Stations -00 (-F) L2 M3 x 0.5 (Bracket mounting screw) Manual override Approx. 300 (Lead wire length) (Light/surge voltage suppressor) Approx. 300 (Lead wire length) Approx. 300 (Lead wire length) ∗ Refer to page 1217 for dimensions with connector cable.

 Open the catalog to page 13
SYJ300-14

SYJ300 Series Type 41 Manifold: Side Ported/SS3YJ3-41- Stations -M3 Grommet (G) Type S41 Manifold: Side Ported (Pilot valve is on the A port side) / SS3YJ3-S41- Stations -M3 L1 Approx. 300 (Lead wire length) (Station n) Approx. 300 (Lead wire length) Approx. 300 (Lead wire length) Manual override Manual override 2 x ø3.5 (For mounting) Approx. 300 (Lead wire length) (Light/surge voltage suppressor) ∗ Refer to page 1217 for dimensions with connector cable.

 Open the catalog to page 14
SYJ300-15

Rubber Seal 3 Port Pilot Solenoid Valve Type 42 Manifold: Side Ported/SS3YJ3-42- Stations -M5, C4  N3 For C4  (Built-in One-touch fitting) One-touch fitting (A port) Applicable tubing O.D.: ø4, ø5/32" Approx. 300 (Lead wire length) Manual override Approx. 300 (Lead wire length) 12 (Light/surge voltage suppressor) Approx. 300 (Lead wire length) ∗ Refer to page 1217 for dimensions with connector cable. Type S42 Manifold: Side Ported (Pilot valve is on the A port side) / SS3YJ3-S42- Stations -M5, C4  N3 (Light/surge voltage suppressor) (Light/surge voltage suppressor) -+ -+ One-touch fitting...

 Open the catalog to page 15

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