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IDG

IDG
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IDG

Product catalog summary
Overview
The document provides comprehensive specifications and operational guidelines for the IDG Series Membrane Air Dryers, designed to deliver dry air using hollow fiber membranes. These dryers are suitable for various industrial applications requiring dry, clean air.
Specifications
The IDG Series includes models with different dew points: -20°C, -15°C (Type H), -40°C (Type L), and -60°C (Type S), catering to flow rates from 10 to 1000 L/min [ANR]. Standard conditions are an inlet air pressure of 0.7 MPa and an inlet air temperature of 25°C.
Operational Procedures
The dryers function by allowing moisture to permeate through a macro molecular membrane, leaving dry air to exit. A portion of the dry air purges the system, maintaining low moisture levels outside the hollow fibers.
Energy Efficiency
The IDG Series is designed to minimize purge air flow, leading to energy savings. The document notes a potential reduction in running costs by up to 21,060 yen/year and a decrease in purge air flow by up to 39 L/min [ANR].
Design Features
The dryers have a compact design with flexible mounting options, suitable for narrow spaces. They include a dew point indicator for visual confirmation of air dryness, and models are available with fittings for purge air discharge to reduce noise.
Applications
The IDG Series is applicable in industries such as semiconductor manufacturing, packaging, machine tools, and food machinery, as well as in dental equipment, chemical analysis, and condensation prevention in control panels.
Performance Charts
Performance charts illustrate the relationship between outlet air flow rate and atmospheric pressure dew point for different models under various inlet air pressures.
Specifications and Procedures
The document emphasizes the importance of applying grease inside the regulator and suggests using a micro mist separator for highly purified air. Guidelines are provided to expedite reaching the standard dew point.
Performance and Design Considerations
Performance is affected by inlet air temperature changes, and users should refer to the model selection guide. The document advises against using the product in applications involving repeated bending or stretching.
Warnings and Cautions
Warnings include potential drops in oxygen ratio of outlet air and risks of damage from intermittent pressure. Users are cautioned against using certain chemicals that can lower performance and damage the element.
Piping and Air Supply
Guidelines include ensuring a supply capacity larger than the required outlet air flow rate, with specific instructions for drain piping and using appropriate materials for low dew point air.
Maintenance and Operating Environment
Maintenance instructions emphasize ensuring zero pressure before removing parts and using the dew point indicator to confirm outlet air state. The operating environment should avoid high temperatures and corrosive elements.
Key Recommendations
Users should ensure proper locking of the case and body, check the tightening of the holder, and maintain a minimum bending radius to avoid twisting. The document advises against combining purge air with other air lines to prevent damage.
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Catalog excerpts

IDG-1

Membrane Air Dryer IDGA/IDG Series RoHS Possible to easily supply dry air using the hollow fiber membrane! Non-fluorocarbon Compatible with low dew point (–60°C) No vibration or heat discharge Purge air flow rate (L/min [ANR]) Energy saving Reduced in purge air flow by up to Current model Purge air flow rate Purge ratio (%) (L/min [ANR]) Running cost (yen/year) Current model [Calculation conditions] Air unit price: 3 yen/m3 Operating hours: 12 hours/day Annual operating days: 250 days/year Unit Type Single Unit Type Adopted a new air combination with reduced required maintenance space and weight∗! ∗ Except AR Reduced purge Purge air flow rate (rated conditions) Reduced purge Purge air flow reduction type A white body is introduced. IDG1 Tube configuration low flow rate type When dry clean air is required. When dry clean air and pressure control are required. Mist separator Mist separator Micro mist separator Micro mist separator Single Unit Body size Standard dew point

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IDG-2

Total length is shortened. Flexible mounting orientation Space IDG30A to 100A Series saving Max. 59 mm Easy to install in narrow spaces! Shortened dimension Current model Inspection equipment ∗ Standard dew point: –40°C/L, –60°C/S Reduced purge IDGA Series ¡Min. bending radius: mm ¡Possible to dehumidify like a tube. Current model Time to reach the standard dew point High performance Shortened by 40 minutes Time to reach the standard dew point (minutes) Reduced purge IDGA Series Current model Under SMC test condition With dew point indicator for visual confirmation of the air state Model with...

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IDG-3

IDG A/IDG Series Dehumidification Principle The membrane air dryer uses hollow fibers composed of a macro molecular membrane through which moisture passes easily, but is difficult for air (oxygen and nitrogen) to pass through. When humid, compressed air is supplied to the inside of the hollow fibers, only moisture permeates the membrane and moves to the outside due to the pressure difference between the moisture inside and outside of the fibers. The compressed air becomes dry air and continues out of the dryer. Part of the dry air from the outlet side is passed through a very small orifice to...

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IDG-4

Series Variations Meets a wide variety of flow rates (10 to 1000 L/min [ANR]) and dew points (Atmospheric pressure dew point: –15°C to –60°C). Single Unit Type Standard dew point: –20°C Series Outlet air flow rate (L/min [ANR]) Standard dew point: –15°C Series Outlet air flow rate (L/min [ANR]) Standard dew point: –60°C Series Outlet air flow rate (L/min [ANR]) Outlet air flow rate (L/min [ANR]) Note) Standard dew point: Outlet air atmospheric pressure dew point under standard performance conditions Outlet air flow rate: Values under standard perform

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IDG-5

IDG A/IDG Series Unit Type A mist separator, micro mist separator, or micro mist separator with pre-filter combined with a single unit Standard dew point: – 20°C Series Outlet air flow rate (L/min [ANR]) Outlet air flow rate (L/min [ANR]) Outlet air flow rate (L/min [ANR]) Standard dew point: – 60°C Series Outlet air flow rate (L/min [ANR]) ∗ Rated conditions: Inlet air pressure 0.7 MPa, Inlet air temperature 25°C A regulator combined with the type M Standard dew point: – 20°C Series Outlet air flow rate (L/min [ANR]) Outlet air flow rate (L/min [ANR]) Outlet air flow rate (L/min [ANR]) Outlet...

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IDG-6

Membrane Air Dryer Single Unit Type Accessory Symbol None (Standard) With bracket (Except IDG1) Note) When symbol: B is indicated, a bracket assembly with a part number shown to the left below is included as an accessory. Select from IDGA Series (page 144) Port size/Applicable tubing O.D. Rc Nil NPT N G F C Note) ø6 One-touch fitting Note) Size 1 only Bracket Assembly (Accessory)/Part No. Part no. ∗ With hexagon socket head cap screws (2 pcs.) and spring washers (2 pcs.) Port Piping type size 1 — 1/8 Thread type/One-touch fitting Semi-standard Symbol None (Standard) With fitting for purge air...

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IDG-7

Reduced purge IDGA Series Standard Specifications/Single Unit Type (Standard dew point −20°C, −15°C) Standard dew point…−20°C IDG1 Standard performance conditions Note 1) Prevent water droplets from entering the inlet port. Note 2) “ANR” indicates the flow rate converted to the value at 20°C, under the atmospheric pressure and the state of relative humidity 65%. Note 3) Includes 1 L/min [ANR] of purge air flow (Inlet air pressure at 0.7 MPa) for the dew point indicator (except IDG1, 3, 5). Standard performance conditions Range of operating conditions Model Fluid Note 1) Inlet air pressure (MPa)...

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IDG-8

Membrane Air Dryer Single Unit Type Reduced purge IDGA Series Standard Specifications/Single Unit Type (Standard dew point −40°C, −60°C) Standard dew point…−40°C/Type L Range of operating conditions Model IDG30LA IDG50LA IDG60LA IDG75LA IDG100LA Compressed air Fluid Note 1) 0.3 to 1.0 Inlet air pressure (MPa) −5 to 50 (No freezing) Inlet air temperature (°C) −5 to 50 (No freezing) Ambient temperature (°C) Standard Outlet air atmospheric perfor- pressure dew point (°C) −40 mance 93 135 400 224 308 Inlet air flow rate (L/min [ANR]) Note 2) 75 110 300 170 240 Outlet air flow rate (L/min [ANR])...

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IDG-9

Reduced purge IDGA Series Performance Chart Conditions: Inlet air temperature 25°C (saturated air), Ambient temperature 25°C, P1: Inlet air pressure, Tube for purge air discharge (semi-standard: P): None Note: Correcting outlet air flow rate is required depending on inlet air temperature. Refer to page 174 for details. For model with fitting for purge air discharge (semi-standard: P), the outlet air atmospheric pressure dew point may become higher depending on the tube length for purge air discharge. For other models, when the tube length is 5 meters or less, a rise of the outlet air atmospheric...

 Open the catalog to page 9

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