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IDF

IDF
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IDF

Product catalog summary
Overview: The document details the specifications and features of the IDF100F, IDF125F, and IDF150F series refrigerated air dryers, available in air-cooled and water-cooled models. These dryers are designed for high-temperature environments and include energy-saving features.
Specifications: Models IDF100F-30, IDF125F-30, and IDF150F-30 operate under rated inlet conditions of 40°C and 0.7 MPa, with air flow capacities from 16 to 30 m3/min. They are compatible with air compressors of 100 kW, 125 kW, and 150 kW.
Features: The dryers can handle ambient temperatures up to 45°C and inlet air temperatures up to 60°C. They include a secondary heater to reduce exhaust heat by 25%, enhancing energy efficiency. The heat exchanger is made of high corrosion-resistant stainless steel.
Maintenance and Installation: Features include a dustproof filter with an indicator lamp for maintenance checks. The design allows flexible installation, with options for exhausting direction and facility water piping direction, and can be installed against a wall to save space.
Energy Efficiency: The secondary heater reduces the condenser load, minimizing exhaust heat and promoting energy-efficient operation. This design also reduces ambient temperature increases for air-cooled types and facility water usage for water-cooled types.
Model Selection: The document provides a method for selecting the appropriate model based on corrected air flow capacity, considering operating conditions. Correction factors for inlet air temperature, ambient temperature, outlet air pressure dew point, and inlet air pressure are included.
Options and Customization: Options include anti-corrosive treatment, moderate pressure specifications, and different heat exhausting directions. The document outlines customization and ordering processes.
Operating Range and Conditions: The operating range is defined with specific temperature and pressure limits. Facility water flow rates and power supply requirements are detailed.
Functionality: The dryers cool hot and humid air, condense and separate moisture, and reheat the air to supply warm, dry air, preventing condensation in piping and reducing energy consumption.
Installation and Maintenance: Guidelines emphasize avoiding direct exposure to elements and ensuring proper ventilation. Sufficient space for maintenance is advised, and corrosive environments should be avoided unless anti-corrosive options are selected.
Optional Features and Accessories: Optional features include anti-corrosive treatment, metal name plates, and solenoid valve type auto drains. Accessories such as power transformers and piping adapters are available.
Data and Calculations: Includes a dew point conversion chart and instructions for calculating condensed water, with examples for determining atmospheric pressure dew points and moisture content in compressed air.
Precautions: Precautions for transportation, installation, and operation ensure safety and optimal performance, including avoiding high humidity and temperature environments and ensuring proper electrical connections.
Installation Guidelines:
  • Ensure exhaust air does not affect neighboring equipment.
  • Avoid areas with vibration, freezing conditions, or temperatures above 45°C.
  • Use the provided polyurethane tube for drainage.
  • Connect power supply to the terminal block and use a suitable circuit breaker.
  • Maintain voltage fluctuation within 10% of the rated voltage.
  • Install bypass piping for maintenance.
Operational Precautions:
  • Avoid high temperatures or excessive air flow rates.
  • Ensure ventilation port is not obstructed.
  • Use an air compressor with a delivery of 50 L/min or larger.
  • Regularly clean the ventilation area and check auto drain operation.
Transportation Instructions:
  • Transport according to laws and regulations due to refrigerant content.
  • Use a forklift or lifting hook, ensuring the product is not laid down.
Facility Water Quality Standards:
  • Use facility water within specified pH and conductivity ranges.
  • Install a filter if foreign matter is likely to enter the fluid.
Safety and Compliance:
  • Only trained personnel should operate the equipment.
  • Ensure safety measures before servicing or removing equipment.
  • Consult SMC for non-standard conditions or industries.
  • Adhere to international safety standards and regulations.
Warranty and Disclaimer:
  • Warranty period is 1 year in service or 1.5 years after delivery.
  • Warranty covers manufacturing defects, not wear and tear.
  • Use in the manufacture of weapons is prohibited.
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Catalog excerpts

IDF-1

Refrigerateci Air Dryer Large Size Series New temperature environment! the large air-cooled type Ambient temperature 45°C at max. [Conventional large type: 40°C] Inlet air temperature 60°C at max. [Conventional large type: 50°C] Energy Saving design with secondary heater (SMC's original new design!) Exhaust heat reduced by 25% at max. (12 kw—9 kW)^o Ambient temperature increase suppressed (Air-cooled type) Facility water reduced (Water-cooled type) Employs a heat exchanger made of high corrosion-resistant stainless steel. •Dustproof filter •With a lamp to indicate when to check the dustproof filter •Only access from front side is required to check electrical equipment [Patent Pending] [Air-cooled type] Exhausting direction four directions!! Space saving One side can be installed flat Installation space reduced by Air-cooled type [Water-cooled type] , Facility water piping port Rated inlet Standard condition Compressor intake

 Open the catalog to page 1
IDF-2

Refrigerated Air Dryer Tolerant of high temperature environment (ambient temperature 45 C), Energy saving design! Air-cooled type can be used at ambient temperature 45 C. Secondary heater helps the heat radiation of the condenser allows use at ambient temperature 45 C. New dryer Conventional dryer It cannot radiate heat if the ambient temperature is excessive. Compressed Secondary heater cools the refrigerant and air outlet reduces the load to the It is warmed by condenser. the secondary heater, preventing condensation of the piping on the outlet side. Secondary heater Condenser Compressor for...

 Open the catalog to page 2
IDF-3

• Dustproof filter Dustproof filter • Only access from front side is required to check electrical equipment and dustproof filter. [Air-cooled type] Exhausting direction can be selected from four directions!! Auto drain tube can be connected in two directions, left or right. [Water-cooled type] Facility water piping port Facility water outlet Facility water inlet Facility water outlet Facility water inlet Avoid exhausting air onto adjacent Temperature control (Space saving). Either the left or right can be installed flat against a wall! Note) Installation space reduced by Note) For air-cooled...

 Open the catalog to page 3
IDF-4

Model Selection The corrected air flow capacity, which considers the user's operating conditions, is required for selecting air dryer. Select using the following procedures. Obtain the correction factors © to ® suitable for your operating condition from the below table. Note) Values obtained from the below "Correction Factors" Max. coefficient value is 1.5 Correction factor is 1.5 when the calculation result is 1.5 or greater. lair flow capacity. Obtain the corrected air flow capacity from the following formula. Corrected air flow capacity = Air flow rate -r (correction factor©x©x©x©] Corrected...

 Open the catalog to page 4
IDF-5

Applicable Compressor Size: 100 kW, 125 kW, 150 kW (Max. inlet air temperature: 60 C, Max. ambient temperature: 45 C) Note) Note that the above value is for reference only. Check the actual compressor capacity. Note 1) Enter alphabetically when multiple options are combined. Note 2) The following combination is not available. • The option B and heat exhausting direction 3 (Heat exhaust from the top cannot be achieved with easy outdoor installation Heat exhausting direction available. (Heat exhausting face can be specified on one side only.) Note) Note that the above value Is for reference only....

 Open the catalog to page 5
IDF-6

Standard Specifications: Air-cooled Type Note 1) Air flow capacity under the standard condition (ANR) [atmospheric pressure 20°C, relative humidity 65%] Note 2) Air flow capacity converted by the compressor intake condition [atmospheric pressure 32°C] Note 3) The operation range does not guarantee the use with normal air flow capacity. When operating conditions are different from the rated specifications, please select a model in accordance with Model Selection (page 1 ) Note 4) Install a circuit breaker with a sensitivity 30 mA. Replacement Parts Note 5) Part number of only the exhaust mechanism...

 Open the catalog to page 6
IDF-7

Standard Specifications: Water-cooled Type Note 1) Airflow capacity under the standard condition (ANR) [atmospheric pressure 20°C, relative humidity 65%] Note 2) Air flow capacity converted by the compressor intake condition [atmospheric pressure 32°C] Note 3) The operation range does not guarantee the use with normal air flow capacity. When operating conditions are different from the rated specifications, please select a model in accordance with Model Selection (page 1). Note 4) Facility water flow rate that satisfies the conditions in which the facility water inlet temperature is 32°C and the...

 Open the catalog to page 7
IDF-8

Series IDF100F/125F/150F Dimensions IDF100F: Air-cooled type 670 1120 Ventilation air inlet Ventilation direction (When symbol 1 is specified.) 4 x Eyebolt I.D. 25 267 Ventilation direction (When no symbol is specified.) Ventilation direction 1375 1276 Ventilation direction (When symbol 2 is specified.) 460 51 335 Ventilation direction (When symbol 3 is specified.) Terminal block for power supply Ventilation direction 40 Terminal block for signal 20 712 2 752 64 700 75 Drain tube (O.D. ø10, Length approx. 2 m) (Can also be connected on the other side.) 107 1 Signal cable outlet (Electric wire...

 Open the catalog to page 8
IDF-9

Refrigerated Air Dryer Series IDF1 OOF/125F/150F Ventilation direction (When symbol 3 is specified.) Terminal block Terminal block Power cable holder (Electric wire diameter o18 to 023) Ventilation direction Ball valve Ventilation direction \ Heavy duty auto drain Drain tube (Electric wire diameter 017 oi Grommet with membrane (Can also be connected on the other side.) Facility water Terminal block Facility water Inlet Facility water \Facility water inlet Power cable holder (Electric wire diameter 0I8 to 023) Heavy duty auto drain (Electric wire diameter 0I7 or less) Grommet with membrane other...

 Open the catalog to page 9
IDF-10

Refer to "How to Order" page 2 for optional models. [Air-cooled (Water-coolec type only) type only) Easy outdoor installation specification It can be installed outdoors under the eaves of a building, by mounting louvers at the ventilation air inlet and on the side in the heat exhausting direction and drip proof covers over the switch, etc. However, the product should be installed in a location where it will not come into direct contact with rain or snow. (On the opposite side when ventilation from the left is specified.) Same dimensions as the standard specifications Anti-corrosive treatment...

 Open the catalog to page 10

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