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HRG series

HRG series
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HRG series

Product catalog summary
Overview: The document provides comprehensive technical details and operational guidelines for the Series HRG Refrigerated Thermo-cooler, a circulating fluid temperature controller used in various industrial applications such as laser welding and LCD panel cooling. It covers specifications, applications, operational features, environmental benefits, construction principles, model selection, and safety instructions.
Specifications: The HRG series offers air-cooled and water-cooled options with cooling capacities from 1.1 kW to 16.5 kW. Temperature stability is maintained at ±0.5°C or ±1.0°C, with a range from 5°C to 35°C. The system reduces power consumption by up to 70% and refrigerant use by up to 50%.
Applications: Suitable for semiconductor manufacturing, medical equipment, and food production, the HRG series can replace traditional cooling towers, offering mobility and ease of installation.
Operational Features: Features include simple operation with an ON/OFF button, temperature adjustment keys, optional casters, circuit breakers, and RS-485 communication functions. Maintenance is facilitated by front-accessible components and optional dustproof filters.
Environmental and Efficiency Benefits: The HRG series is environmentally friendly, with reduced refrigerant use and energy consumption. It features a high-performance heat exchanger for enhanced cooling efficiency.
Construction and Principles: The document explains the construction of the circulating fluid circuit, refrigerant circuit, and facility water circuit, detailing temperature stability mechanisms.
Model Selection: Guidance is provided for selecting the appropriate model based on cooling method, circulating fluid temperature, fluid type, power supply frequency, and required cooling capacity. A cooling capacity graph assists in model selection.
Specifications and Procedures: The document outlines the calculation of required cooling capacity based on heat generation, with a safety factor of 20% included. It provides methods to derive heat generation from power consumption and output.
Precautions and Recommendations: Recommendations include using water that conforms to specific standards and maintaining ethylene glycol solution concentration at 15%. The document advises on ambient temperature and humidity conditions.
Technical Data and Related Products: Details on the physical properties of circulating fluids, including water and ethylene glycol solutions, are provided, along with tables of density and specific heat capacity values.
Ordering Information: Instructions on ordering thermo-coolers from the HRG series are included, with options for cooling capacity, method, temperature stability, and additional features.
Specifications and Features: Key features include an automatic water supply function, anti-freezing function, and options for remote operation. Optional accessories enhance functionality and adaptability.
Installation and Operation: The Thermo-cooler is equipped with casters for easy movement and includes a ground fault circuit interrupter for safety. Communication functions allow for setting and monitoring fluid temperature.
Maintenance Procedures: Regular inspections are recommended, including winter season checks, water removal in cold conditions, and monthly ventilation hole cleaning. Three-month inspections involve fluid replacement and water quality checks.
Technical Data and Components: The document explains refrigeration circuit fundamentals, including components like compressors, condensers, and evaporators, and protective devices for electrical components.
Safety Instructions: Emphasizes the importance of following safety guidelines and standards like ISO, IEC, and JIS. Only trained personnel should operate equipment, and safety measures must be confirmed before servicing.
Warranty and Compliance: The warranty covers product replacement or necessary parts for failures within the warranty period. Compliance with export laws is required when exporting products.
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Catalog excerpts

HRG series-1

Circulating Fluid Temperature Controller Refrigerated Thermo-cooler Series HRG 1.1kW / 2.3 kW / 4.8 kW, 9.5 kW / 14.5 kW 1.1kW / 2.3 kW / 4.8 kW, 11.0 kW / 16.5 kW Temperature stability: +1 / +0.5°C – °C – Temperature range setting: 5 to 35°C (Air-cooled refrigeration) Makes cooling water easily available, anytime, anywhere. (Proportional valve PID control) Temperature control of LCD panels Example: Cooling an LCD panel Temperature control of welding torches Related Products Application Examples Can be used in many applications other than those shown below. Refer to “Application Examples” section of this catalog. As a replacement for a cooling tower Example: Laser welding Cooling plate With casters (Option) Can be used for cooling during transfer to processing, before and after resist coating and firing of the glass substrate. Can be used to supply cooling water to welding torches or commercially available laser welding devices, and to prevent overheating of the torch or the oscillation tube. Technical Data (Refrigerator ON/OFF control) (Water-cooled refrigeration) Installing extra cooling towers can be troublesome. The HRG series (air-cooled refrigeration) can be moved easily to wherever you need it, when you need it. Cooling water is supplied from the attached hose.

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HRG series-2

Energy Saving Power consumption: Max. When the circulating fluid reaches a certain preset temperature, the refrigerator stops temporarily (idling stop) and the temperature is adjusted (refrigerator ON/OFF control). Stopping the refrigerator for longer periods of time and operating at low load (idling mode) reduces power consumption dramatically. Even in processes where there is heat loading, performance is at least as good as that of inverter control. Idling mode Note): 1.45 kW Process mode: 1.45 kW Inverter control Refrigerator ON/OFF control (HRG002-A) Note) Operating conditions: Process mode:...

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HRG series-3

Space Saving External volume: Max. 23% reduction Footprint: Max.12% reduction (SMC comparison) Conventional model Improvements in the HRG’s high-performance heat exchanger have enabled the size of the unit to be reduced, with corresponding reductions in mass and space needed for installation. Install directly against the wall for further reduction in installation space Thermo-cooler (Air-cooled refrigeration) Ventilation Ventilation Space saving Cooling capacity: • Aqueous solution of 15% ethylene glycol • Clear water, Deionized water Note) A maximum cooling capacity of 16.5 kW has been achieved...

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HRG series-4

Easy Operation and Maintenance Simple operation With individual alarm indicators (Standard specifications) Three separate levels of alarm indicators Note) for easy faiure diagnosis. Operation 1 Press the ON button. (Supplied as standard for the HRG010- and HRG015-, and as specials for the HRG001 to HRG005.) Adjust the temperature setting with the UP/DOWN keys. Individual red LED alarm indicators ALARM1 Operation 3 Press the OFF button to shut down. What could be easier?! Water delivery circuit error Abnormal installation status Refrigeration circuit error Note) Refer to page 24 for operation...

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HRG series-5

Application Examples Semiconductor Medical Example: Blood preservation Example: Temperature control of a chamber electrode Upper electrode Lower electrode • X-ray instrument • MRI • Blood preservation equipment • Etching equipment • Coating equipment • Spatter equipment • Dicing equipment • Cleaning equipment • Tester, etc. Example: Electronic microscope Example: Tofu (Bean curd) production Electronic microscope • Electron microscope • X-ray analytical instrument • Gas chromatography • Sugar level analytical instrument, etc. Machine tool Prevents the distortion caused by the heat generated by...

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HRG series-6

Construction and Principles HRG-A (Air-cooled refrigeration) (Water-cooled refrigeration) Air-cooled condenser Refrigerant circuit High-pressure shutdown switch Facility water inlet HRG001 to 005-5 (Temperature stability: ±0.5°C type) Automatic water supply function Tank Overflow Refrigerant dryer Water control valve Capillary tube or expansion valve Fluid level gauge Water-cooled condenser Level switch Evaporator (cooler) Facility water outlet Circulating fluid circuit Temperature sensor Facility water circuit Solenoid valve Circulating fluid outlet By-pass valve Volume adjustment valve Proportional...

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HRG series-7

Model Selection Property Values Basic Model Facility Water Required Flow Rate • Optional Accessories

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HRG series-8

Model Selection Guide to Model Selection 1. Which is best for you: a water-cooled refrigeration or an air-cooled refrigeration? You should base your choice on the configuration of your equipment. Thermo-cooler series refrigeration methods Water-cooled refrigeration Requires facility water equipment (cooling tower etc.) as well as electrical power supply. This type provides stable cooling performance year round, regardless of ambient temperature changes. Air-cooled refrigeration Only electrical power supply is needed. Facility water equipment is not necessary, so the system is easy to install...

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HRG series-9

Model Selection Cooling method : Air-cooled refrigeration Circulating fluid temperature: 20°C Fluid : Clear water Power supply frequency : 60 Hz Required cooling capacity : 4.2 kW Example: Customer requirements 1 to 5 Based on the results of 1 to 5, refer to the graph of cooling capacity of an air-cooled refrigeration Thermo-cooler at 60 Hz (page 16). On the same graph, plot the intersections between the customer’s required temperature (20°C) and cooling capacity (4.2 kW). Refer to the same graph that can be used for ethylene glycol aqueous solution (15% or less.) [Cooling Capacity Graph] Cooling...

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HRG series-10

Model Selection Calculation of Required Cooling Capacity Example 1: When the heat generation amount in the customer's equipment is known. The heat generation amount can be determined based on the power consumption or output of the heat generating area — i.e. the area requiring cooling — within your facility.∗ (1) Derive the amount of heat generated from the power consumption. Power consumption P: 3.5 [kW] Q = P = 3.5 [kW] Cooling capacity = Considering a safety factor of 20%, 3.5 [kW] x 1.2 = 4.2 [kW] I: Current V: Power supply voltage P (2) Derive the amount of heat generated from the power...

 Open the catalog to page 10

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